1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

Zinc Plating Cylinder Studs

Discussion in 'Vintage/Left Kickers' started by grouty, Mar 3, 2016.

  1. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    There have been many topics on here referring to corroded cylinder studs.

    I am building another 390 Auto motor, and will need new studs. My thought is to have them zinc plated.

    But .... the Husqvarna factory never did this, why ? Does it affect the integrity of the stud ? Does it cause it to bind in the alloy threads of the crank case?. Does it promote corrosion due to the different electrolytical values ?
    Or is it that the factory saved a cent by not doing it ?

    Just thinking it may help with the rust issue a few years down the line.
  2. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    you can also just apply something to the raw metal, anti seize, that copper stuff you use for gaskets and the list goes on
    if you have them plated check the dimensions when finished
  3. Joe Chod Husqvarna
    Pro Class

    Location:
    upstate NY
    zinc plating will not add any significant thickness that has any clearance impact. I re do many parts using that. Days of wire wheeling and clearing are long gone. use it for everything from axle bolts, swingarm bolts, kickers, shifters, brake arm hardware, lollipop husky chain adjusters, and cylinder studs and nuts.
  4. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    The main reason for enquiring is that I don't know what grade of steel the Husky factory used. It is bound to be of high quality though.
    Will it need de-embrittling after plating to stop it breaking ? I might just do what I have done for years and smear some copper grease over it.
  5. Desmoducky Husqvarna
    AA Class

    Husqvarna Motorcycle:
    1976 WR360, 1972 CR 450
    Other Motorcycles:
    1998 Ducati 916
    Zinc plating will not affect the strength of the cylinder studs whatsoever. I use 3 volts at 300 to 500 milliamperes (depending on size of part that needs plating). My engine studs took the plating perfectly... You can't go wrong plating your cylinder studs...


    Desmo
    grouty likes this.
  6. fran...k. Husqvarna
    AA Class

    Location:
    eastern ct
    Husqvarna Motorcycle:
    420ae 98wr125 2004wr250 others
    Other Motorcycles:
    electric freeride 1993 yam gts
    For those who do not know zinc plating of steel is sacrificial. The zinc corrodes so that the steel does not. so long as there is some zinc in the electrolite (water droplet is commonly drawn) that will corrode instead of the steel. The opposite of a hole in a chrome plating which will accellerate the corrosion of the steel. How the zinc and the cast magnesium in an electrolite (water with dissolved something in the cavity the stud is in) figures I have not thought that through.