As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.
When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.
Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.
Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.
Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.
Thanks for your patience and support!
Like above it should work. I would change the needle bearings for those kick start and intermediate gear. Some of those kick start or maybe the intermediate ones really were not hardened at the center. I also recommend pulling out the rod/shaft thing the clutch cable attaches to and inspect the part that pushes on the clutch rod.
Another best option is to use a 83 later case set much stronger left side case, stronger later clutch and idle gear should be used too.
I see many later engines cases on ebay. Clutches are hard to come by
I seen tons of blown 81 cases. It could be kickback at starting, idle bearings not changed, side case worn, etc.
I blown a set of cases at Unadilla from old motoplat kickback. That was a long way to crack a set
All ready replaced left engine case with a 85 250cc case