1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

1980 WR 390 Rescue...

Discussion in 'Vintage Restoration Projects' started by SnoDrtRider, Dec 17, 2016.

  1. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
  2. SnoDrtRider Husqvarna
    A Class

    Location:
    South Jersey, USA
    Husqvarna Motorcycle:
    1980 WR 390
    Other Motorcycles:
    2013 BMW F 800 GS,1974 Yamaha TY 250
    Yeh... I'll now have more in the shocks than I spent for the initial purchase of the bike.
    Husky cr and oldbikedude like this.
  3. Eric The Leg Husqvarna
    AA Class

    Location:
    Currently Tacoma, WA
    Husqvarna Motorcycle:
    1986 WR400, 1985 WRX400, 1979 WR250
    Other Motorcycles:
    83 Kawasaki KZ 440
    Not abnormal for some of these bikes we save.
    SnoDrtRider likes this.
  4. Bigbill Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '83 250wr
    Other Motorcycles:
    0 right now
    I could of drank the money and pistt'd it away or went to the casino..?
  5. SnoDrtRider Husqvarna
    A Class

    Location:
    South Jersey, USA
    Husqvarna Motorcycle:
    1980 WR 390
    Other Motorcycles:
    2013 BMW F 800 GS,1974 Yamaha TY 250

    Well the last Ohlins I bought two years ago for my BMW was just North of $900 for ONE shock so you gotta put things into perspective.
  6. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    Yup! Drew does great work. Those Ohlins will be better than the other old suspension options out there.
  7. SnoDrtRider Husqvarna
    A Class

    Location:
    South Jersey, USA
    Husqvarna Motorcycle:
    1980 WR 390
    Other Motorcycles:
    2013 BMW F 800 GS,1974 Yamaha TY 250
    A little bling for the engine...

    [IMG]

    [IMG]
    slosh, oldbikedude and huskyJames like this.
  8. huskyJames Husqvarna
    A Class

    Location:
    Elverta Ca
    Husqvarna Motorcycle:
    85 XC500, 87 WR430
    Other Motorcycles:
    85 ATC 200x, 88 rm 125,
    That looks really nice. What paint did you use on the engine?
  9. SnoDrtRider Husqvarna
    A Class

    Location:
    South Jersey, USA
    Husqvarna Motorcycle:
    1980 WR 390
    Other Motorcycles:
    2013 BMW F 800 GS,1974 Yamaha TY 250
    PJ1 Satin Black Case Paint...

    [IMG]
    390wr Jon likes this.
  10. ruwfo Administrator

    Location:
    NJ
    Husqvarna Motorcycle:
    1980 390CR, 1982 430CR, 1984 400WR
    Other Motorcycles:
    1985 250XC, 2016 FJ-09
    sure is pruttie
  11. huskyJames Husqvarna
    A Class

    Location:
    Elverta Ca
    Husqvarna Motorcycle:
    85 XC500, 87 WR430
    Other Motorcycles:
    85 ATC 200x, 88 rm 125,
    5oo f, ever tried it on exhaust? I do like it. Think ill order me some up for my case.
  12. SnoDrtRider Husqvarna
    A Class

    Location:
    South Jersey, USA
    Husqvarna Motorcycle:
    1980 WR 390
    Other Motorcycles:
    2013 BMW F 800 GS,1974 Yamaha TY 250
    For the exhaust, I am going to use Rustoleum 2000 degree primer and paint
    I have used this on gas fireplaces that the paint peeled around the frame for the glass, I used the 1200-1500 degree and it also peeled the 2000 degree paint used with the primer stays on.

    https://www.rustoleum.com/product-catalog/consumer-brands/auto/primers/high-heat-primer

    I am using the Ultra High Heat Semi-Gloss for the finish... I think the Semi-Gloss is closer to the factory finish than the flat.

    https://www.rustoleum.com/product-catalog/consumer-brands/specialty/high-heat-ultra/
  13. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Semi or satin..... Not flat
  14. SnoDrtRider Husqvarna
    A Class

    Location:
    South Jersey, USA
    Husqvarna Motorcycle:
    1980 WR 390
    Other Motorcycles:
    2013 BMW F 800 GS,1974 Yamaha TY 250
    Update... Shocks are en route to Drew... I discovered "something" floating around inside my pipe during the stripping process. I assume it is the dreaded inner liner or parts of it that have come loose. Waiting for my buddy to call me back... he is not only my welder but has a bore scope so we can look inside before cutting the pipe open to repair it.
    Best case scenario is we can pull the loose parts out through the inlet... worst case we filet the pipe, retrieve the loose liner and weld it back up.
  15. 84scrambler Husqvarna
    Pro Class

    Location:
    mid Florida
    Husqvarna Motorcycle:
    87 xc 250, 85 wrx 250, 79 wr 250
    I wish mine would blow out! My 79 is so quiet I can't stand it, it almost sounds like a 4 stroke at times . It just don't have that high pitch ting ting sound its more of a low muffled good neighbor sound.
  16. SnoDrtRider Husqvarna
    A Class

    Location:
    South Jersey, USA
    Husqvarna Motorcycle:
    1980 WR 390
    Other Motorcycles:
    2013 BMW F 800 GS,1974 Yamaha TY 250
    Well... my curiosity got the best of me today and I decided to forgo the borescope inspection and did exploratory surgery.
    Fileted the pipe in the least conspicuous place (best I could figure) and started extracting the loose inner liner pieces. I still have one piece that is hanging on by a thread that needs to be removed but the loose pieces are out.

    [IMG]

    [IMG]

    The two large pieces were just floating around in the pipe... The two smaller ones I broke off as they were just hanging in there. One more piece and it's ready to weld back up.
    [IMG]
    Eric The Leg likes this.
  17. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Wow, I wouldn't want that bouncing around in any of my pipes...possibly could of caused some damage. Nice job
    Eric The Leg likes this.
  18. grouty Auto Lover ...

    Location:
    South West UK
    Husqvarna Motorcycle:
    78 390WR, 78 390 AMX, 500 Humph
    Other Motorcycles:
    works 73 CCM 520, another 73 CCM520
    Looks like it maybe part of the double skinned front section if it's a genuine WR pipe ?
    SnoDrtRider likes this.
  19. SnoDrtRider Husqvarna
    A Class

    Location:
    South Jersey, USA
    Husqvarna Motorcycle:
    1980 WR 390
    Other Motorcycles:
    2013 BMW F 800 GS,1974 Yamaha TY 250

    Seems that it is not just the front section that is internally skinned. The skinning runs in the entire "Cone" section of the pipe. (Or it did)
  20. 84scrambler Husqvarna
    Pro Class

    Location:
    mid Florida
    Husqvarna Motorcycle:
    87 xc 250, 85 wrx 250, 79 wr 250
    Interesting find, Ive been curious to see what and how these pipes were made . I know it sure makes them quiet.