1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

All 2st 50mm Zokes plastic guards rubbing

Discussion in '2 Stroke' started by lankydoug, Dec 14, 2012.

  1. Ryanx13 Husqvarna

    Location:
    South Windsor, Ct
    Husqvarna Motorcycle:
    2002 husqvarna wr250
    Other Motorcycles:
    2000 Polaris Sports Man
    I have the same problem with 45mm zokes. Just clean them as much as possible
    PowerKord likes this.
  2. Vinduro Husqvarna
    Pro Class

    Location:
    Mississippi
    I run Zip ties where the ziplock is between the guard and the fork. No more issues. I also like running seal savers too. Prevents dirt from packing in the seals. Use silicone spray on fork legs after washing.
    ohmygewd likes this.
  3. Ryanx13 Husqvarna

    Location:
    South Windsor, Ct
    Husqvarna Motorcycle:
    2002 husqvarna wr250
    Other Motorcycles:
    2000 Polaris Sports Man
    My bike also has a plastic piece on the fork so the guard rubs on it instead to the fork. Does anyome else have this it looks stock
  4. Xcuvator Husqvarna
    Pro Class

    Location:
    Scholls Oregon
    Husqvarna Motorcycle:
    TE450,610 WB165,WR250 WR360 & XC430
    Other Motorcycles:
    yes
    The 45s had the plastic collars that you refer to. The 50s are supposed to rub on a thin wire clip that doesn't protect the slider very well. The Gasgas guards look like the best solution to me.
    I put a pair of Seal Savers on one time and took them back off after I felt all the sticktion.
  5. R_Little Husqvarna
    Pro Class

    Location:
    NJ
    The old "works" 50's have no groove for a rub guard but I use Shoe Goo to stick on a thick cable tie.
  6. 454x Husqvarna
    Pro Class

    Location:
    Dunnigan,Ca.
    Husqvarna Motorcycle:
    2012 CR165 w/36mm lectron.
    Other Motorcycles:
    2014 BETA 300RR w/36mm lectron.
    A cheap and easy solution I found is to go to the hardware store and get a 2 1/4 piece of abs pipe. Cut 1" off end and then set flat and cut off just the thickness of the pipe, this will leave a small gap and allow you to snap th pipe over the lower fork leg.Now the lower fork guard will rub against the abs pipe. You could also use 2" black abs pipe as fork leg protector and registration sticker holder,Helps if you have or know somebody with band saw to make nicer cuts.
    lankydoug and huskybear like this.
  7. Brian Scott Husqvarna
    AA Class

    Location:
    Bainbridge Island, Washington State
    Husqvarna Motorcycle:
    '11 WR 300
    Other Motorcycles:
    '01 CR 500R
    I had the same problem, so I just bought a new $10 fork guard (thinking the original was flawed) and no more rubbing.
  8. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    Was the $10 replacement OEM?
  9. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Just ordered a set and came today from UFO, for new 13,310. Crossed them over to 09 Honda CRF 250. But you have to ask for the solid white ones. No more black scratches from one ride. These are the same as the 50's/KYB's.
  10. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    Ok cool, I priced the OEM Honda and they would be over $100.
  11. 454x Husqvarna
    Pro Class

    Location:
    Dunnigan,Ca.
    Husqvarna Motorcycle:
    2012 CR165 w/36mm lectron.
    Other Motorcycles:
    2014 BETA 300RR w/36mm lectron.
    do they come with guides to go around the fork leg and rub against?
  12. Brian Scott Husqvarna
    AA Class

    Location:
    Bainbridge Island, Washington State
    Husqvarna Motorcycle:
    '11 WR 300
    Other Motorcycles:
    '01 CR 500R
    Yes it was OEM. I purchased it from Tasky's Metric Cycle in Everett Washington.
  13. johnnyboy Husqvarna
    Pro Class

    Location:
    UK
    Husqvarna Motorcycle:
    WR 125
    Other Motorcycles:
    TM 250f
    Been giving this a little thought as I have noticed a fair amount of damaged fork legs on the 50mm units on the Huskys and came up with this easy solution
    Not sure if pvc drain/down pipe is the same sizing in the usa !! I cut a couple of 15mm pieces from a length then heated them with a hot air gun then very swiftly shoved them in place (gotta be quick) they cooled to a solid shrink fit to the fork leg that I could not shift no matter how hard I tried so should withstand a fair amount of abuse

    P1000141.JPG P1000144.JPG
  14. zilly Husqvarna
    AA Class

    Location:
    Yakima
    Husqvarna Motorcycle:
    09 wr300, 04 cr125
    So I am having the same problems with my 09 wr300

    I got the white fork guards for the 97 crf250r and they don't have the brake line/speedo clamp. Did I order the wrong year or model for my 09 wr300? Any ideas?
  15. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    I ordered the CRF guards but not the clamp. The dealer wants more for the clamp than 2 sets of guards so I'm trying to scrounge up a used clamp. Meanwhile I trimmed my Husky guards and they are doing OK for now but I still want the white CRF guards... someday
  16. MOTORHEAD Husqvarna
    Pro Class

    Location:
    Mount Vernon, Indiana
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    2014 YAMAHA YZ250
    I've found the best things are zip-ties, as suggested, or the wear rings from a YZ / YZF. They are plastic with a metal ring and cover much more area and stick out further than the wire rings alone.
  17. zilly Husqvarna
    AA Class

    Location:
    Yakima
    Husqvarna Motorcycle:
    09 wr300, 04 cr125
    Ok, I put my forks back on with seal savers and zip-ties and the old fork guards. I am sending the new ones back but the white would have been cool.
    I am sure I would be faster with white fork guards!

    Any particular year for yz/yzf fork guards? Years where they have 50mm forks I know...
  18. MOTORHEAD Husqvarna
    Pro Class

    Location:
    Mount Vernon, Indiana
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    2014 YAMAHA YZ250
    You want Yamaha part # 5XC-2314F-00-00 You will need two of them. One for each side. And you can still run those fast white guards with them, if you like.
  19. bsh7680 Husqvarna
    AA Class

    Location:
    Cookeville TN
    Husqvarna Motorcycle:
    12 CR 150
    Other Motorcycles:
    04 PW 50, 08 KTM 50 JR Pro
    I had the same problem on my 09 Wr 300. I put a thick zip-tie around both forks and never had any other problems.
  20. MOTORHEAD Husqvarna
    Pro Class

    Location:
    Mount Vernon, Indiana
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    2014 YAMAHA YZ250
    I agree, that's the simplest way to fix the problem.