610 aftermarket gas cap

Discussion in '610/630' started by Circus, Nov 16, 2012.

  1. tunp Husqvarna
    A Class

    Husqvarna Motorcycle:
    07 TE610, 13 TE449
    Other Motorcycles:
    KTM 990, 02 FLHTPI HD
    Great news, i look forward to purchasing one of these
  2. TErider07 Husqvarna

    Location:
    New Jersey
    Husqvarna Motorcycle:
    TE610
    Other Motorcycles:
    FJR1300 XR100
    I'm in when the machining starts.. A new thread might bring some new light on the subject be better to follow,, just a thought.
  3. fatboycrash Husqvarna
    AA Class

    Location:
    Central Queensland Australia
    Husqvarna Motorcycle:
    2007 TE610
    Other Motorcycles:
    1997 Ducati 900ss
    I'm up for one!! As long as you don't mind posting one to Australia? My cost of course!
  4. tunp Husqvarna
    A Class

    Husqvarna Motorcycle:
    07 TE610, 13 TE449
    Other Motorcycles:
    KTM 990, 02 FLHTPI HD
    Any new info here
  5. bronzebronco94 Husqvarna
    AA Class

    Location:
    NW New Jersey
    Husqvarna Motorcycle:
    06 TE610 09 SM610
    Other Motorcycles:
    Rokon2x2, KZ1000,
    sorry for the delay! yes progress is being made will start a new thread to make things simple for those who are interested
  6. ricroc636 Husqvarna
    C Class

    Location:
    mill valley, ca.
    Husqvarna Motorcycle:
    06 610sm
    yea i need one for my 07 610sm.... its leaks from the cap when i do wheelies and gas starts to run down the sides of my fairings.. please build me a better cap!!!
  7. 1lunger Husqvarna
    AA Class

    Location:
    Bloomfield CT
    Wel
  8. bronzebronco94 Husqvarna
    AA Class

    Location:
    NW New Jersey
    Husqvarna Motorcycle:
    06 TE610 09 SM610
    Other Motorcycles:
    Rokon2x2, KZ1000,
    Ok, so things have gotten bumped around quite a bit lately with the fuel cap project! happy to say were underway! i have the blanks cut and were ready to start making chips! it will be difficult to hammer out exactly when they will be done, but a few weeks is pretty realistic. i will be looking through this thread and my PMs to try to get a count of def orders. im thinking that it will be a kit with the cap and base, orings, vent with breather tube, and the plugs for the front side factory vent tubes. i will be able to do colors of anodizing(black and clear). ive mentioned that the price will be in the $100 neighborhood. i will have a final number after i do some more math. so i thought it would be cool, and maybe other may enjoy to see pics of the process along the way. this is real proof that the USA is still manufacturing! GOPR0165.JPG GOPR0166.JPG GOPR0167.JPG GOPR0168.JPG The sample cap i made is a little bit mis- representative. i have found that having external threads on the base will be much better. It will protect the threads from the metal gas pump nozzle. i found that out the hard way!
  9. 1lunger Husqvarna
    AA Class

    Location:
    Bloomfield CT
    I'm in! Let me know when and where to pay pal the $$ ( black please)
  10. Ross Shafer CH Sponsor

    Location:
    Petaluma, CA
    Husqvarna Motorcycle:
    2006 SM610
    Other Motorcycles:
    KTM 950sm, Honda XR100
    Yee haw! Somethin' about a pile of material ready to go that get's my machinist juices flowing! Glad you like my sliders Brandon. Thanks for the bump.
  11. bronzebronco94 Husqvarna
    AA Class

    Location:
    NW New Jersey
    Husqvarna Motorcycle:
    06 TE610 09 SM610
    Other Motorcycles:
    Rokon2x2, KZ1000,
    So there has been some interest in red anodizing of the cap and base. im looking for a count. whos in for red?
  12. Yossarian Husqvarna
    AA Class

    Location:
    the 'Ha
    Husqvarna Motorcycle:
    2008 TE610
    Other Motorcycles:
    Multistrada 1200 Enduro; Tiger 800XC
    I am in for a cap; red sounds good if the extra cost is not too extravagant.

    Thanks for doing this!
  13. bronzebronco94 Husqvarna
    AA Class

    Location:
    NW New Jersey
    Husqvarna Motorcycle:
    06 TE610 09 SM610
    Other Motorcycles:
    Rokon2x2, KZ1000,
    Were making chips! They dont look like much yet, but these are the caps being turned side one! GOPR0169.JPG GOPR0170.JPG
  14. Grandia Husqvarna
    AA Class

    Location:
    Amsterdam, Netherlands
    Husqvarna Motorcycle:
    '07 TE610
    whatever suits you, colorwise
  15. Ross Shafer CH Sponsor

    Location:
    Petaluma, CA
    Husqvarna Motorcycle:
    2006 SM610
    Other Motorcycles:
    KTM 950sm, Honda XR100
  16. bensl Husqvarna
    AA Class

    Location:
    Australia
    Husqvarna Motorcycle:
    te610, te310
    Other Motorcycles:
    ducati diavel
    either red or black. not too fussed. (maybe black collar with a red cap (just to be difficult!)
  17. Circus Husqvarna
    AA Class

    Location:
    San Diego
    Bronzebronco does your cap solve the issue of fuel weeping out from the cap when the bike is sitting after filling up? I think this is caused by vapor pressure. This would be my main reason to buy the cap.
  18. bronzebronco94 Husqvarna
    AA Class

    Location:
    NW New Jersey
    Husqvarna Motorcycle:
    06 TE610 09 SM610
    Other Motorcycles:
    Rokon2x2, KZ1000,
    i have had my alum cap for a few years now without any problems. i believe it will resolve the issues you describe. i havent had the weeping through the cap happen before or after the alum cap install. one issue i had was the two "breather" hoses on the front of the fuel tank dripping alot. with the vent on the cap i have eliminated the dangling hoses that would drip fuel on my pipe.i was able to take a couple of extra husky bolts(the m6x1, 8mm hex) and plug them right up. also i think it looks much better without the extra stuff hanging there. hope this was helpful. i will include bolts to eliminate the hoses in front with the cap.
    Grandia likes this.
  19. bronzebronco94 Husqvarna
    AA Class

    Location:
    NW New Jersey
    Husqvarna Motorcycle:
    06 TE610 09 SM610
    Other Motorcycles:
    Rokon2x2, KZ1000,
    Good afternoon! just a little update for anybody who cares. the turning work for the cap is on the home stretch. i think they are looking very nice! vast improvement over my prototype. GOPR0171.JPG GOPR0172.JPG GOPR0173.JPG GOPR0174.JPG i expect to have more developments early next week. thanks for looking!
    tunp likes this.
  20. Xcuvator Husqvarna
    Pro Class

    Location:
    Scholls Oregon
    Husqvarna Motorcycle:
    TE450,610 WB165,WR250 WR360 & XC430
    Other Motorcycles:
    yes