1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Billet water pump, who's interested?

Discussion in '4 Stroke' started by Colo moto, May 11, 2009.

  1. Colo moto CH Sponsor

    Location:
    La Jara, Colorado
    Husqvarna Motorcycle:
    7602racing.com
    I'm sticking pretty close to the stock design as far as dimensions go. I'm not shooting for anything radical this first time. Mostly trying to clean up the rough edges. Once I can get some good test results with this one, I will begin to play with the design a bit.

    Here are a few pics of the proto. Please excuse the very crude finish on it. The next few will have all the rough edges cleaned up. First pics are the two impellers side by side, last is our impeller installed.

    [IMG][/IMG]
    [IMG][/IMG]
    [IMG][/IMG]
  2. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
    The stock impeller is ridged? As opposed to flexible rubber?
  3. Colo moto CH Sponsor

    Location:
    La Jara, Colorado
    Husqvarna Motorcycle:
    7602racing.com
    Yep, stocker is cast alum.
  4. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
    Thanks. I thought it was a 'rubber thingy' like an outboard impeller...
  5. BlueHusky144 Husqvarna
    AA Class

    Location:
    Staunton, IL
    Man that is super cool. One day I would love for you to explain how you made that. As a machinist myself it just blows my mind how a chunk of aluminum can look so good. Nice work!!
  6. cbreakin Husqvarna
    AA Class

    Location:
    SoCal
    Husqvarna Motorcycle:
    2009 TE510
    Colo moto that impeller is absolutely beautiful. I'm sure it will work as well as it looks and when it dose I'll be in line to get one!
  7. Colo moto CH Sponsor

    Location:
    La Jara, Colorado
    Husqvarna Motorcycle:
    7602racing.com
    Thanks, it gets its first trial by fire tomorrow. We're racing the cucharas river enduro. Should be in the high 90's with lots of tight sand washes. Perfect combo for overheating.
  8. Colo moto CH Sponsor

    Location:
    La Jara, Colorado
    Husqvarna Motorcycle:
    7602racing.com
    Well, I gave the new impeller it's first test this weekend. Course was mostly tight and rocky lots of first gear stuff and a ton of clutch abuse. Under every other tree was a steaming KTM. My bike ran great and I had no overheating problems. To be fair I have only ever boiled this bike once so it has really never been a problem. Sorry I don't have any raw data or temp readings to throw around. So in the end it works, good enough to not over heat. I guess that is kinda like passing by not failing.
  9. MOTORHEAD Husqvarna
    Pro Class

    Location:
    Mount Vernon, Indiana
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    2014 YAMAHA YZ250
    Switching to an "acorn" type nut should help improve the pump efficiency somewhat, too.

    Better yet, some sort of bullet nose type cap that totally covers the nut flats and smooths the transition to the center hub would be even better.:thumbsup:
  10. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    PS note for all that the 250 and 450/510 impellers are different pitch/size (check P/N). I have seen both next to each other at GP motos when we were chasing one down for me.
  11. huskyfrk Husqvarna
    AA Class

    Location:
    los alamitos Ca
    there are a number of people who have 250's that are running the 450 impellers.....
  12. PALMER84ONE Husqvarna
    AA Class

    Location:
    Silverado, CA.
    Husqvarna Motorcycle:
    08 TE450 THE ROCKET
    Other Motorcycles:
    12 RS520, CRF150F/230F, YZ250
    In a hydro analysis the (n) value would be much better (lower) for the billet impeller would have less flow restriction, and therefore the water would move quicker across them, where as the cast one would have (higher) (n) value unless it was polished. Or do I have that backwards? To late to think, must sleep now. Of course the pitch of the blades will also have a role to play. Nice part Colo moto. How about the impeller and housing as a larger unit to change the flow rate? Just a thought.

    Gary
  13. Dieselox4 Husqvarna
    A Class

    Im sure people would be more curious if these were for the 450/510. Not saying they are not BA (BadA**) but I havent seen to many 250's overheat. When i have, they were pretty much almost standing still.

    7602 always makes awesome stuff. tweek them to really drop some temp numbers and make them for the 450/510 and you will probably sell tons of them. There is always a thread about a 450/510 overheating.

    Mike
  14. kleemann Husqvarna
    A Class

    Location:
    Colorado
    Very nice impeller indeed. Forgive me tho- but what value is increasing the through put of just the water pump if you are going 5 MPH? Are you expecting the radiators to passively radiate additional energy due to the increased flow?

    My 07 450EXC would boil when speeds got slow and the engine work got heavy, like slow technical rock sections etc. Ive never boiled my Husky- even in the same sections of the same trail in similar conditions that would gurgle the pumpkin into submission.

    Seems to me the hot ticket would be adding a thermo set point activated fan in addition to the impeller. BMW 318i from the 80s came with 4 different thermo switches 82, 86, 91 and 99 C. They are shoulder sealing 10 x 1.25 thread pitch and quite small. At X temp the switch closes, then opens again below X- 5C (ish). I used one of them and a 80 CFM 100 mm computer fan on the backside of the radiator. I never boiled the KTM again- not even in Moab in the middle of summer on some gnar gnar trails.

    ColoMoto:

    I dont know how far away LaJara is from COS- but I have a dyno and datalogging equipment and I like to mess around with all my bikes. Lets get together at my shop and get some numbers down and see what makes sense for a solution?

    http://64.25.14.42/DRZ_bluepickle/KTM Rad Fan.html
  15. Colo moto CH Sponsor

    Location:
    La Jara, Colorado
    Husqvarna Motorcycle:
    7602racing.com
    The #1 goal for this project is reducing operating temps. If I have to speed up flow, or slow it down to do that, that is what will be done.

    The second goal is making a more efficient design. The stocker moves water, but has many rough edges. I'm a bit of a perfectionist, and like things to be just so.
    Many others have also done this, or just added the fan kit that comes on many of the EU spec huskys.

    PM sent. :thumbsup:
  16. MOTORHEAD Husqvarna
    Pro Class

    Location:
    Mount Vernon, Indiana
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    2014 YAMAHA YZ250
    Hows this project coming? Any idea of a release date?
  17. Colo moto CH Sponsor

    Location:
    La Jara, Colorado
    Husqvarna Motorcycle:
    7602racing.com
    Been in production of case savers and oil filter covers for the last few weeks, so had to put this project on pause for a while. Got this water pump and a clutch project kinda going at the same time now so its kinda so can't say for sure yet which one will be available first. I'll post up when one is available though. Thanks.
  18. etch12 Husqvarna
    C Class

    Location:
    Barstow, CA
    Heat Exchange

    Hey boys & girls, here's a Poindexter thought... Heat exchange in the coolant has 2 places it happens. One is in the radiator and the other is in the motor (we usually forget about this and only concentrate on the radiator). If you slow flow down or speed it up it affects how heat is either picked up (in the cylinder) or dumped off (in the radiator). Resident coolant time in BOTH places affects cooling efficiency. For each particular application there will be an optimum flow rate (maybe slower, maybe faster). Engineers get close on paper, but real world temp readings should be most accurate.
  19. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
    Well ok, has anyone put a couple of water valves from a hardware store in the radiator lines and experimented while measuring the temp of both the motor and the radiators?

    A valve going to each side of the radiator. That in theory might give good information.
  20. etch12 Husqvarna
    C Class

    Location:
    Barstow, CA
    Colo Motos impeller appears to have a more 'cupped' design than stock which looks like it will move more coolant (more flow). Polishing would be good for orfices that the coolant goes through to increase flow but not necessarily the impeller. The shape and clearances will be most important. It may be difficult to improve on the factory design as they take alot of things into account. Although adding the 'Y' pipe certainly helps and makes you wonder what those guys (designers) were thinking.