1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

Fork seal replacement

Discussion in 'Vintage/Left Kickers' started by Motoduc84, Mar 19, 2012.

  1. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    I tried the 39 11 52's as well, they failed spectacularly at Canowindra, spewing oil all over my brake caliper and disk, clean tubes, no discernible fork bush movement, may have just been the quality of the seals?
    Tony.
  2. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    had no problems using 40x52 seals, tho i try to buy nok ones made in japan.
  3. Eurofreak Husqvarna
    AA Class

    Location:
    Western NY
    Husqvarna Motorcycle:
    1986 TE 510, 1982 CR250, 2008 WR250
    Other Motorcycles:
    70's Triumph , Bultaco , Maico, etc
    I tried the 39 11 52's as well-they do seem tight but I have no time on it yet. Hopefully they complement the rebuilt Ohlins.
  4. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    "they failed spectacularly at Canowindra" interesting....plenty of lube in the seals??
  5. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    Lots of lube on assembly, loads of lube passing the seals on Sunday! :eek::rolleyes::excuseme:
    Like I said though, likely the quality of the seals, I'll check the brand when I replace them.
    Tony.
  6. ruwfo Administrator

    Location:
    NJ
    Husqvarna Motorcycle:
    1980 390CR, 1982 430CR, 1984 400WR
    Other Motorcycles:
    1985 250XC, 2016 FJ-09
    Gary,
    Yes I've use Kawi seals for years now (92049-1251) , & like you said they work well.
  7. Brad-in-STL Husqvarna
    AA Class

    Location:
    Greater St Louis Area
    Husqvarna Motorcycle:
    '80 390 WR
    Other Motorcycles:
    '79 XR185, '81CR125, '07 Ducati ST3

    Ordered these for my 400. Should arrive this week! :thumbsup: Getting close now!
  8. Brad-in-STL Husqvarna
    AA Class

    Location:
    Greater St Louis Area
    Husqvarna Motorcycle:
    '80 390 WR
    Other Motorcycles:
    '79 XR185, '81CR125, '07 Ducati ST3
    Cheapest fork seal driver out there:

    IMG_2135.JPG

    1 1/4" PVC pipe from Lowes. Less than 3 bucks and it works great.
    Eurofreak likes this.
  9. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    how good is that ...which end do you use????
  10. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    thats how i install them..but i use a cut off piece of schedule 40 that is just longer than the compressed fork tube. different approach using a tee like that..
  11. dukkman Husqvarna
    AA Class

    Location:
    Warwick Queensland Australia
    Husqvarna Motorcycle:
    85/WR 400,86/WR 240,83/430 is mates
    Other Motorcycles:
    69@71/TS90-76/TS100-72/DKW-78/PE
    Look closely at the outside diameter of the seals there should be a little raised bit sorta like a half "o" ring.
    Have bought ordinary seals from the bearing supplier that did not have this little thing on them.
    Did not stay in.:thumbsdown:
  12. Brad-in-STL Husqvarna
    AA Class

    Location:
    Greater St Louis Area
    Husqvarna Motorcycle:
    '80 390 WR
    Other Motorcycles:
    '79 XR185, '81CR125, '07 Ducati ST3

    Either big end worked great for 40mm seals. I use a dead blow hammer to firmly smack the high location to drive them in. The PVC is thick enough that it didn't show any damage. Even if it did, the replacement is cheap! :thumbsup:
  13. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    funny we should mention seals, my rhs seal went yesterday:mad::mad: bike has sat for a long time so its to be expected
  14. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    Great tip! I'll be stripping them down in the next couple of days so I'll have a good look at them. The worst part is, I used the same seals in the 250 so I'll be doing it twice.
    Tony.
  15. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    rode it today and its stopped leaking:thumbsup: the big drop off at broadford mx track fixed it right up:eek: near fixed me up
  16. Bill502 Husqvarna
    AA Class

    Location:
    Upstate NY
    Husqvarna Motorcycle:
    2007 WR167 1978 CR250 1938 sw maus
    Other Motorcycles:
    1970 Triumph T100C 1973 Honda TL125
    Been following this thread for a while and am looking for fork seals for 35mm Husky 78 CR250 forks,had a Honda part# but lost it Any suggestions?
    Thanks Bill
  17. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    see what phil at husqvarnaparts has on offer?
  18. darren7878 Husqvarna
    AA Class

    Husqvarna Motorcycle:
    79 CR390 and 84 CR250
    Other Motorcycles:
    81 Maico, 79 Kawasaki, 88 Honda
    I believe some RM85 forks are the same size.

    I have fitted the 39mm seals in my bike and raced it twice now with no issues.

    Previously I was running new bushes and brand new 'correct' seals that still leaked immed. :confused:
  19. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    These are the offending seals, anyone recognise them?

    IMG20170425143113.jpg
  20. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    The only branding I can see is RSA and a tiny logo the looks like Ats I think. IMG20170425143156.jpg IMG20170425143852.jpg