How to reduce weight on TR650 ?

Discussion in 'TR650' started by mario33, Oct 28, 2012.

  1. Lowrider1963 Husqvarna
    A Class

    Husqvarna Motorcycle:
    650 terra
    Other Motorcycles:
    BMW 1200gsa
    i would say if you what to make it lighter i would have bought something else, this is a bike you ride as is only thing you can save weight is the exhaust, but then you will be taking it off road so you will be putting it back on with crash bars
  2. Greg Jetnikoff Husqvarna
    AA Class

    Location:
    Bundaberg Australia
    Husqvarna Motorcycle:
    TR650 Strada
    Other Motorcycles:
    BMW F80R
    Don't quite agree Lowrider. The TR650 has some traits that make it a standout as an adventure high mileage tourer.
    It is way lighter that the silly adv bikes like the BMW 1200 or 800 ( no offence but I wouldn't want to ride a bike over 200kg in the dirt and have to get it out of a bog). Huge heavy things. It is a single so better low end torque. It is unbelievably smooth vibration free motor. Good travel without rocking too much on the tar. Narrow. Good shaped seat for the dirt. Fuel miser. If you want to take any bike on the dirt, first reduce the weight so you can add weight that's really needed such as bash plates, luggage, etc.
    On the long way round there were places where a TR would have been way less hassle than their BMW's.
    drzcharlie, nev.. and Next like this.
  3. Kenneth Webb Livin' It Up!

    Location:
    Tucson AZ
    Husqvarna Motorcycle:
    TE630 TR650 Terra TE310R
    Other Motorcycles:
    Yamaha WR250R, GoldWing, Africa Twin
    Agreed!
    lurxab likes this.
  4. rajavw Husqvarna
    AA Class

    Location:
    Kern County, California U.S.A.
    Husqvarna Motorcycle:
    Terra
    Other Motorcycles:
    V Strom
    Go on a diet and run daily. The bike is not too heavy.
    PaulC, mag00 and Lowrider1963 like this.
  5. Lowrider1963 Husqvarna
    A Class

    Husqvarna Motorcycle:
    650 terra
    Other Motorcycles:
    BMW 1200gsa
    I've took my BMW 1100 1150 1200 ccm 404 off road in all conditions. I would agree the bm's are a heavy lump but great fun, but when it gets bogged down in dirt you need two to pull it out, but I've done every thing the other ktm's done and I love it, the long way round lads still got round with these bikes, I would say if I had as much suport as they had even my m8 who's had no off road experience would get round,

    I'm doing the same thing traveling across Russia 9000 miles to magadan, looking at getting dirty as much as possible. I originally thought I would take a BMW 1150gs that I rebuilt, last year, here is the link https://www.facebook.com/groups/787354357948818/?bookmark_t=group
    But I had a low speed spill, I done a little damage to the bike the engine bars saved the bike from servere damage, the bike was still catergory d by the insurance, after spending this winter looking at different bikes BMW's, ktm's, the new ccm
    I came across the terra 650 I must be honest I was excited about this bike, I've been a member of a BMW forum for a long time, I was a bit surprised to come across a new terra 650 up for sale with all the bits on the forum, engine bars, exhaust changed to the single unit, touratec alliminum panniers, heated grips, adjustable gear changer, alarm, all this and the bike has only just been ran in 980 miles, so I bought it, I've looked round the bike trying to see if I can save weight before I start to adding touring bits, apart from the exhaust, battery, the back end number plate holder there's nothing else, I'll be looking at adding a larger adventure tank taking the range up to 350 - 400, I'll look at other options as I go though the bike.
    mario33 likes this.
  6. Greg Jetnikoff Husqvarna
    AA Class

    Location:
    Bundaberg Australia
    Husqvarna Motorcycle:
    TR650 Strada
    Other Motorcycles:
    BMW F80R
    "I would say if I had as much support as they had even my m8 who's had no off road experience would get round,"
    LOL...Sooo true!
    Please don't think I am putting anybody down cause they use a big bike ( or a tiny one for that matter) . I admire the give it a go spirit ( I am after all an Aussie AND from North Queensland). Just think the huge bike with a wide Boxer motor is a strange thing for a mmanufacturer to make into a dirt directed bike. Not as bad as a rev happy Tiger xc or the very strange Kawaka 4cyl Versys. Even the dirt oriented Buell made more sense than those.
    I secretly harbour a dream to make a Honda VTR 250 onto a dirt tourer. I used to road race one on the track and kept thinking how the motor would make a brilliant dirt tourer. Amazing flat torque curve and very narrow.
    I have the Safari tank fitted and now working. It is wider than the stock plastics and protects your knees like a fairing making the bike even more pleasant to ride. I fitted a fuel pump and fed the fuel via the top instead of down low as per the Safari instructions, Gets rid of the worry of leakage and allows you to control when the fuel is transferred.
    Alloy bars damp a fair bit of weight over the steel ones and will help with steering column momentum. I used Renthals which have an added advantage of being vibration damping. Not that the Husky needs it. On that note, ditch the bar weights. The TR is smooth enough not to need em. Brake and gear lever can be swapped for alloy ones but I fear you will have to make them ( I intend to ) and that would also allow the rear brake lever to be made lower and adjustable.
    IF you find a good rear shock it will be lighter as well as the stock one is steel everything and very heavy. Again with the bonus of improved damping and matching the spring to your weight and load. One place you may be able to dump some weight is the brake discs. Certainly in Australia I can get a set of discs made that are considerably lighter and better in grunge conditions . Again with the added bonus of improving the unsprung weight ratio.
  7. bikehunter Husqvarna
    AA Class

    Location:
    Hampshire
    Husqvarna Motorcycle:
    Strada 650
    Other Motorcycles:
    Harley, bmw, moto guzzi
    Best and cheapest of reducing weight on the Terra, but the hardest, diet :)
  8. Greg Jetnikoff Husqvarna
    AA Class

    Location:
    Bundaberg Australia
    Husqvarna Motorcycle:
    TR650 Strada
    Other Motorcycles:
    BMW F80R
    Diet won't help you drag it out of a bog...
    mag00, PaulC and mario33 like this.
  9. drzcharlie Husqvarna
    Pro Class

    Location:
    Fayetteville, Arkansas with my Redheaded Mistress
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    Burgman 650 (The Barcolounger)
    This should give insight as to how old I am. My TR is my 39th bike since I was fourteen. It is intended to be my last adventure tour bike (my wife doubts that? go figure). Anyway I concur with Greg Jetnikoff's assessment. This is an extraordinary machine. It is without doubt the best running, most vibration free, thumper I have ever ridden, period. It feels very light when riding it, especially when standing. It is adaptable under varied conditions, and the fuel delivery system is thought out well.

    The only thing that IMHO that needs improvement is the fork cartridges. Those need sorting. If one wants to loose weight, then lose a the muffler of your choice and place a plate over the exhaust header. However, as others have already stated you still need engine protection and likely luggage racks or at the least a decent top rack.

    I think obsessing about the weight of the bike is silly given the endless opportunities for buying bikes that would provide exactly that, less weight. But think about it. We had a chance to review the specs of the bikes, we knew what we were buying. As High Five would say. "Just go riding" Then try to wipe the smile off your face when you return to the garage.
  10. RidingDonkeys Husqvarna
    Pro Class

    Location:
    Paso Robles, CA
    Husqvarna Motorcycle:
    TR650
    Other Motorcycles:
    67 Bonnie, 68 Tiger, 11 Ural........
    Motorcycles are tools, plain and simple. Like tools, motorcycles are fun to use and play with. However, trying to shave weight on a TR is an indicator that your using the wrong tool for the job. A TR is never going to be a WR250. Nothing you do to your TR will ever make it as capable as a KTM 450 EXC.

    The TR650 is a multi-tool. It is a Leatherman. It does a little bit of everything, and does it well enough to make you want to explore its limits. However, if you're building a house, and a Leatherman is the only tool you own, you've got some problems, and building that house will be no fun.

    So accept the TR for what it is, a 400lb multi-tool. Ride the asphalt, the gravel, and the dirt. But when you get sick of picking up a 400lb bike, understand that you may have chosen the wrong tool for the job.
    Tazzierob, PaulC, Scutler and 2 others like this.
  11. mario33 Husqvarna
    AA Class

    Location:
    Warsaw, Poland
    Husqvarna Motorcycle:
    TR650 Terra'13 - Lady in Red 2
    Other Motorcycles:
    none
    Dont get me wrong. I dont think I can make this bike dirt monster :) I made my former F800GS lighter by over 20lbs. And it made considerable difference while riding offroad... I did that and it worked...

    In case of Terra, I need to at least compensate for farkles I added... For me, 185 kilograms make a usable limit for gravel riding. I want to keep this bike within this limit. Thats all.
  12. mag00 Husqvarna
    Pro Class

    Location:
    Tucson
    Husqvarna Motorcycle:
    Terra, Strada
    Other Motorcycles:
    XR250 R1100RS CH50
    You can say that again. I weigh in at 135 lbs, not going on a diet.

    The two best places to lose significant weight is the mufflers and battery. They are both up high.
  13. bikehunter Husqvarna
    AA Class

    Location:
    Hampshire
    Husqvarna Motorcycle:
    Strada 650
    Other Motorcycles:
    Harley, bmw, moto guzzi
    Well ive got a single exhaust and the standard battery but if you want to get into a bog in the first place, i suggest trying to walk the path before you ride into it!
    I would be inclined to either do more weights or buy a smaller bike.
    rww likes this.
  14. Greg Jetnikoff Husqvarna
    AA Class

    Location:
    Bundaberg Australia
    Husqvarna Motorcycle:
    TR650 Strada
    Other Motorcycles:
    BMW F80R
    Motorcycles don't come in perfect. NONE do. The TR650 IS a multitool but that doesn't mean it cant be made better. The Husky shows big signs of cost savings ( engineering by accountants). Steel frame, steel footpegs, steel levers, steel footpeg mounts etc.
    In the 650cc range ,IMHO, the TR motor is by far the best...period. The bike , however, is heavier than it needs to be. For instance, the ktm 690 is a bigger motor and much lighter ( and could be even lighter) but the motor is vibraty and VERY badly fuel ( we have one).
    So I didn't by the wrong tool. I bought exactly the tool that was closest to what I want , and then set about making it as close to what I want as I can get it. Until we start getting custom made motorcycles, that is what we do or just accept second best ( or third best ).
    Even leathermans come in versions
    Kenneth Webb and drzcharlie like this.
  15. mag00 Husqvarna
    Pro Class

    Location:
    Tucson
    Husqvarna Motorcycle:
    Terra, Strada
    Other Motorcycles:
    XR250 R1100RS CH50
    Just weighed my bike today using the bathroom scale method. 393 lbs. Near full tank.
  16. AzOzRider Husqvarna
    A Class

    Location:
    Brisbane
    Husqvarna Motorcycle:
    TR650 Strada
    Other Motorcycles:
    HD, BMW, Suzuki, Kawi
    Being of smaller stature myself, I just spend a bit more time slinging my kettlebells. I find strength to be a great overcomer of many obstacles. I don't care too much about the small weight changes. Im not gonna go try to heft a GS around in the dirt 'cos thats just silly. I bought a great multi-tool in my Husky and make sure I've got the strength to handle whatever life and the bike dish out.
  17. Mark_H Husqvarna
    AA Class

    Location:
    Lapu Lapu Cebu Philippines
    Husqvarna Motorcycle:
    2013 TR 650 Strada; 2015 Nuda 900R
    Other Motorcycles:
    Honda XRM 125, Kawasaki Curve 115
    Hmm interesting....Apart from the KTM 690, is there a lighter Dual Sport 600-700cc bike around?
    If so, you should have bought it instead of the TR !
  18. danketchpel Husqvarna
    AA Class

    Location:
    Camarillo, CA
    Husqvarna Motorcycle:
    Terra 650
    Other Motorcycles:
    Moto Guzzi, Ducati, Beta
    I agree. Going to a lighter single silencer will cut about 6-7 lbs or so.

    Unfortunately my Screaming Demon pipes are rather over built (amazing quality) so I only dropped about 1 lb with them.

    I plan to replace the battery with a LiFe one, probably later this year. I have a hard time replacing a perfectly good working battery, but ....... it will drop about 5-6 lbs. quite high in the bike.

    I've used the Shorai LiFe batteries in 3 bikes now and love them.
  19. AzOzRider Husqvarna
    A Class

    Location:
    Brisbane
    Husqvarna Motorcycle:
    TR650 Strada
    Other Motorcycles:
    HD, BMW, Suzuki, Kawi
  20. AzOzRider Husqvarna
    A Class

    Location:
    Brisbane
    Husqvarna Motorcycle:
    TR650 Strada
    Other Motorcycles:
    HD, BMW, Suzuki, Kawi
    Aargh. Sorry, newbie... Stuffed up the quote and reply thing.