1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

Magnificent 7

Discussion in 'Vintage Restoration Projects' started by dartyppyt, Aug 19, 2013.

  1. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Here is your long term solution to the older ohlins shock eyes:

    Go get you a 3/4 inch shaft collar at any farm store. Oh it is expensive at like $3 each. You know the ones with the set bolt.
    This shaft collar which is real popular measures about 14mm width.
    Bore whole to 22mm. Machinist did all of them for all my shocks @ $20 bux.
    Carefully, cut and grind your old eyelet of keeping it's oval shaped end to eyelet.
    In my case I just tig welded it on after squaring up in vice.
    Accepts the same bearing as top or same as all four ITC's.
    Bingo, no more rubber bushings and these bearings will always be easy to get and always available.
    Got mine from motion industries for like $5 bux each. Yes, you do have to press them in and center them, but you can do it in your vise with a socket.
    Bearing is GE12E
    Yep, even on the reservoir shocks. Here is pic of pair done and bearing pressed in.

    Attached Files:

  2. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Yeah, waiting on an old Mag tank from chromer, for guy. Then got to get that shot for him and hand pinstripe it.
    Thinking about just having him do all my parts, just to save on time. If not, I will not be doing any posting till like spring, cause I would be plating. Thank gosh for bead blaster and wire wheel, cause I sure see a lot of dings in this stuff to take out from hammer asses!
  3. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Hammer asses, chisel drivers, pliers, adjustable wrenches.....oh the thought of it!
  4. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Motion industries supplied my right side crank bearing.
  5. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Also, how many guys have pair of old 7/8 aluminum bark buster mounts? Grind them into a v at seams and they make great shaft holding v blocks in your vise with out messing up the shafts. Also, I use the ends to place them in vice with shock and works great till I get vise tightened.

    Attached Files:

    adam6402 likes this.
  6. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Here is an example of how they work in your vise to hold a shaft.

    Attached Files:

  7. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Here is the brake pedals with bearings pressed in instead of those bushings.
    Also, makes the pedal more solid instead of bushing.
    Bearings have to be pressed in. On the foot side I am going to peen the end. Then don't have to worry bout bearing working its way out.
    I posted the bearing numbers earlier then I am using an 8 mm id spacer 10 mm long from McMaster Carr, in between bearings. You can see in the pic, these just don't fall in and you have to press.

    Update: I have total of 5 brake levers. The welded on bushing on one is 20 mm width.
    Another one is 17mm width and the rest are 18mm width. So your center spacer between the bearings may need trimmed down 2-3 mm. So if it is 18mm minus two bearings 5mm thick = 10 mm. Then your spacer has to be trimmed down to 8mm.

    Attached Files:

  8. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    snug as a bug in a rugski
    dartyppyt likes this.
  9. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    This weekend is time to get everything filled, welded up for platers.
    Here I ground those shifter rivets out and welded holes shut on bottoms to be tapped M6 to accept a new shoulder bolt. Will cut excess off some day and peen the stainless thread ends. Had to drill top of shifter tip and shifter hole from 6 MM to 8MM. This is end result and head of bolt is shade taller but should be ok.

    Attached Files:

  10. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Yep , gonna keep the fork legs and do the rear shock bodies on four Purty the same color as tank. I took this lower fork leg out in sun and boy did it look good. Looks dark in pic but colors really come out in the light.

    Attached Files:

  11. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    This is test on shock body.

    Attached Files:

  12. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Here is them in comparison.

    Thoughts?

    Dang these look good in the sun!

    Attached Files:

  13. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Diggin the gold more....but I'm sure they will be impressive either way
    dartyppyt likes this.
  14. Big Timmy Husqvarna
    Pro Class

    Location:
    (South Eastern) AZ.
    Husqvarna Motorcycle:
    2015 FE 501 with lots of goodies.
    Other Motorcycles:
    BMW G450X, 15'FE501, 23 KTM 1290 SAR
    Real nice attention to the detail work. Looks good.
    How come that isn't a Husqvarna chainsaw in the background though? A "Poulan" must feel a bit out of place.
  15. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    LOOKS LIKE A HOMELITE ITS RED NOT GREEN
  16. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    not sure what years it applies to but husky makes the nicer poulans
  17. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    poulan makes the junk thats sold at walmart real poulans from a dealer are pretty good saws
  18. Big Timmy Husqvarna
    Pro Class

    Location:
    (South Eastern) AZ.
    Husqvarna Motorcycle:
    2015 FE 501 with lots of goodies.
    Other Motorcycles:
    BMW G450X, 15'FE501, 23 KTM 1290 SAR
    I meant the one in the black case there on the floor. Just thought it might be lonely with all the Husqvarna iron in the garage. Its all good.
  19. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Yes that is Poulan. I just cut lil stuff but I've had that thing for years. Homelite needs to go in scrap pile. Thing has too much stuff wrong with it. I am at toss up on them fork legs?
  20. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    go gold for sure
    dartyppyt likes this.