Oil Drain Plug -- stripped?

Discussion in 'General (Main)' started by JHNguyen89, Aug 24, 2011.

  1. JHNguyen89 Husqvarna
    AA Class

    Any idea what size the drainage bolt is?

    I ordered replacements from 7602 but am getting a bit antsy. I don't plan to ride yet, but I'd like to test out the threads on the bottom to see if they had been tapped well. Hoping to find something at the hardware store..
  2. Colo moto CH Sponsor

    Location:
    La Jara, Colorado
    Husqvarna Motorcycle:
    7602racing.com
    Bottom plug is m16 x 1.0
  3. ioneater Husqvarna
    AA Class

    Location:
    NW Texas
    Husqvarna Motorcycle:
    2010 TXC 250
    Other Motorcycles:
    08 Sprint
    Man, I would not trust the drain plug threads to hold much torque at all if they've been been chased. Aluminum case. Steel drain plug. Hmmmm. Keep a close eye on it once it's back together. Could be very costly if the plug won't hold a seal with the copper washer.
  4. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    Right.. I'd use some of that thread tape on it till the replacement plug arrived .... I don't think those plugs require much torque to actually hold them in place so you should be OK ...
  5. JHNguyen89 Husqvarna
    AA Class

    I definitely have the 7602 bolts on order, just waiting for them to come in.

    BUT, I ended up finding an M16 bolt at the hardware store to see how the threads would engage. I haven't added oil yet b/c I'm waiting on the 7602 drain bolts to do that. However, the threads do seem to be somewhat fragile..

    Another option I've been reading about is timesert. The thing is, as Colo Moto said, the bolt is m16 x 1.0. The smallest timesert available is m16 x 1.5. Could I get this to work somehow? Or am I out of luck?
  6. JHNguyen89 Husqvarna
    AA Class

    It looks like the bottom plug may still leak a tiny bit. I'm not getting drips on the floor, but I'm seeing oil seeping out from the plug. I've tried different copper washers and it still seems to seep out. Any suggestions to plug it?
  7. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    I'd use the white pipe tape or some of the ATV gasket stuff on the plug and keep riding ...