1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
     WR = 2st Enduro & CR = 2st Cross

125-200cc Part 2: Installation of the WB165 Kit

Discussion in '2 Stroke' started by MattR, Apr 2, 2012.

Page 3 of 4

  1. john01 Husqvarna
    Pro Class

    Location:
    Powhatan VA
    Any word from FMF? What year KTM 200 pipe do we need?
    john01, Apr 3, 2012
    #41

  2. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Looks good Matt! Bike looks Sweet!
    dartyppyt, Apr 3, 2012
    #42

  3. MattR 2T Forum Clerk

    Location:
    Temperance, MI
    Husqvarna Motorcycle:
    WB165, SM610
    Other Motorcycles:
    Yamaha FZ1
    I believe Walt used a 2003-2004 200SX. Hopefully, Walt will chime in.
    MattR, Apr 3, 2012
    #43

  4. john01 Husqvarna
    Pro Class

    Location:
    Powhatan VA
    Thanks Matt that sound right.
    john01, Apr 3, 2012
    #44

  5. Chris Sykes Husqvarna
    C Class

    Husqvarna Motorcycle:
    wr 125
    Cracking guide! Your teardown already helped me and this will be getting printed off and used as soon as my piston kit arrives!

    Couple of quick noob questions...

    Where are the journals that you dropped a couple of drips of oil down? are these the two holes on top of the bottom end? Is 2 stroke ok for this?

    How do you lube the big end bearing? just drip a little oil to the side of the conrod?

    What and where is the locating pin? I see your new piston ring gap is towards the inlet side, is this the way it needs to go in?

    Thanks!
    Chris Sykes, Apr 11, 2012
    #45

  6. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    AWESOME post. Thanks so much for doing that. :thumbsup:
    Motosportz, Apr 11, 2012
    #46
    MattR likes this.

  7. MattR 2T Forum Clerk

    Location:
    Temperance, MI
    Husqvarna Motorcycle:
    WB165, SM610
    Other Motorcycles:
    Yamaha FZ1
    Yes , you will use your premix oil for the lube. Like you described, I dripped in the spaces along the sides on the conrod. I was more generous than probably needed, but it can't hurt.

    The arrow on top of piston points forward to exhaust. This will make the locating pin in the ring slot be on the inlet side. After you put the ring on, you will need to squeeze the ring and keep it centered on the pin as you install the cylinder.
    MattR, Apr 11, 2012
    #47
    Chris Sykes likes this.

  8. Kevin_TE250 Husqvarna
    Pro Class

    Location:
    Boise Idaho
    Kevin_TE250, Apr 15, 2012
    #48

  9. Kevin_TE250 Husqvarna
    Pro Class

    Location:
    Boise Idaho
    Never mind... Went back and read the post.. Custom design.. Nice work !
    Kevin_TE250, Apr 15, 2012
    #49

  10. Blakelpd5 Husqvarna
    Pro Class

    Location:
    Tigard, OR
    Husqvarna Motorcycle:
    09 WRWB165
    Other Motorcycles:
    08 CRF450R, 1980 Suzuki Wetbike
    THANK YOU THANK YOU THANK YOU for the write up!!! I had never been into an engine that far before. It was super simple, I mean really simple with this guide!! Great info on both tear-down, and build... Even though i read about the power valve gasket, I too, put the linkage all back together, then realized I forgot it!!!:banghead:
    Blakelpd5, Apr 15, 2012
    #50

  11. meusoc45 Husqvarna
    AA Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WB165


    Hi Matt,
    What KTM junction seal did you use, was it for a 200SX model? My Husky seal leaks badly. Thanks, R.
    meusoc45, Jul 5, 2012
    #51

  12. wallybean Mini-Sponsor

    Location:
    Montana
    Use the one for the 125/150. It is a tight fit but it never leaks.
    wallybean, Jul 5, 2012
    #52

  13. meusoc45 Husqvarna
    AA Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WB165
    Thanks Walt for getting me squared away. My bike flat rips. Richard.
    meusoc45, Jul 6, 2012
    #53
    wallybean likes this.

  14. TROFFER88 Husqvarna
    Pro Class

    Location:
    Camas Wa
    Here is my 165[IMG]

    [IMG]

    [IMG]
    [IMG]

    [IMG][IMG]


    Ooooops and my new GG
    TROFFER88, Jul 6, 2012
    #54
    wallybean, Blakelpd5, typeone and 1 other person like this.

  15. Idacurt Husqvarna
    AA Class

    Location:
    hailey,ID
    Husqvarna Motorcycle:
    07 WB177
    Other Motorcycles:
    Scorpa 175
    Is the GG a 300? very nice! how do you like it?
    Idacurt, Jul 6, 2012
    #55

  16. TROFFER88 Husqvarna
    Pro Class

    Location:
    Camas Wa
    250 best bike I have owned period
    TROFFER88, Jul 6, 2012
    #56

  17. Blakelpd5 Husqvarna
    Pro Class

    Location:
    Tigard, OR
    Husqvarna Motorcycle:
    09 WRWB165
    Other Motorcycles:
    08 CRF450R, 1980 Suzuki Wetbike
    Sexy bikes Tim I dig your style (In a non-gay type of way) :thumbsup:
    Blakelpd5, Jul 6, 2012
    #57

  18. Idacurt Husqvarna
    AA Class

    Location:
    hailey,ID
    Husqvarna Motorcycle:
    07 WB177
    Other Motorcycles:
    Scorpa 175
    Does it feel smaller than the 125 when sitting on it? looks slightly more narrow? how does it compare in weight? really looks nice
    Idacurt, Jul 6, 2012
    #58

  19. hammer Husqvarna
    AA Class

    Location:
    Washington Ont Canada
    My wife rides the same bike and I agree with you. Amazing motor and handling of a 125.
    hammer, Jul 6, 2012
    #59

  20. wallybean Mini-Sponsor

    Location:
    Montana
    Damn Tim, I swear every bike you own is the the Shitznizzle!
    wallybean, Jul 6, 2012
    #60
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