1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Poll - 449/511 EFI butterfly removal

Discussion in '4 Stroke' started by Motosportz, Apr 21, 2014.

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449/511 EFI butterfly removal

Did it, love it 50 vote(s) 51.5%
Did it, did not work 2 vote(s) 2.1%
Going to do it 29 vote(s) 29.9%
Not going to do it 16 vote(s) 16.5%
  1. Thrasher Husqvarna
    A Class

    Location:
    San Franciso, CA, USA
    Husqvarna Motorcycle:
    '13 511
    The other thing to consider is that Tinken's 511 is highly modified, putting out "60 HP". Now, if my bike put out those kinds of numbers I might not mind having a secondary butterfly that smoothed things out a bit.

    As far as the flameouts being an FMF PC4 problem... I can tell you, it did make it worse, but my 511 nearly killed me with flameouts with the stock muffler and RaceMap 3. The PC5 solved it 99%, but it wasn't till I pulled the butterfly that I realized what it was like to ride without the fear of flameouts.
    Dangermouse449 likes this.
  2. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125
    Yes, it is said, "Power is nothing without control"! :D

    Agree on the FMF idea, I can see it making it worse.
    My own TE has only the supplied Akro slip-on & is otherwise standard.
    All the running faults have been there since day one & no faulty ecu components have been found (other than the mapping).
  3. huskylove Husqvarna
    Pro Class

    Location:
    norcal
    Husqvarna Motorcycle:
    1999 cr125 in progress
    I personally wish I had 60hp...or even 50 to the wheel would be nice....Need more PEAK rpm for my supermoto to pull the higher spacing in 4th 5th 6th....without gearing it down anymore...I think that is the 2 quams now with my bike as 100% supermoto.

    Slightly heavy overall weight. Loss of 15lbs would be perfect!

    About 5-8hpish down from where I would want it to be. (but I would want power above 7k where I can hold lower gears a bit longer :) )

    The butterfly removal and all that has given it plenty of down low snap. It feels much faster and more fun to ride, but I doubt added any power.
    Tinken likes this.
  4. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125

    I doubt it should add power either.
    The butterfly, edge on at full power should be the same as just the shaft & nothing else changed.
    As you say, the snap to attention down low & mid range is what you notice most.
  5. Muchmore Husqvarna
    AA Class

    Husqvarna Motorcycle:
    2012 TE511
    Other Motorcycles:
    BMW K1600GTL
    What harmful long term effects could happen?
  6. Russ Henry Husqvarna
    AA Class

    Location:
    Seattle Washington
    Husqvarna Motorcycle:
    2013 TXC 310
    Interesting. My 11 TXC 449 with just the swish cheese mod to the air box felt much snappier and stronger than the 12 TC 449 I rode at the nw gathering. The TXC 449 also felt much snappier and lighter than the modded TE 449's that I have ridden.
  7. Russ Henry Husqvarna
    AA Class

    Location:
    Seattle Washington
    Husqvarna Motorcycle:
    2013 TXC 310
    I read the TE 449 guys having flame out issues. My TXC 449 has been flawless. Runs great at any rpm
  8. nonferrous Husqvarna
    B Class

    Location:
    Auckland, New Zealand
    Husqvarna Motorcycle:
    SMR511
    Other Motorcycles:
    RMZ450
    Respect to Dangermouse449, Motosportz and everyone else (you all deserve credit) that has removed the FBW butterfly. But I need facts like mid to full power rear wheel HP difference before and after removal - it is expensive but can anyone in this global community report the dyno test impovement?
  9. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125

    Can the TXC map set be loaded into a TE then??
  10. Super5onic88 Husqvarna
    AA Class

    Location:
    Perth, Australia
    Husqvarna Motorcycle:
    SMR 449
    Other Motorcycles:
    RGV 250
    Just removed my second throttle butterfly. I can't really tell a difference from the short blast I just did but I'm sure it is better. Real standout will be when I race next.

    SMR449 2011
    TC airbox
    Titanium Akra full race exhaust
    PCV ZipTy Burson Map
  11. huskyboy410 Husqvarna
    AA Class

    Husqvarna Motorcycle:
    1999 TE410 -2011 TE511-2012 SMR511
    Haha I love the sceptics here. .. guys lets put this into perspective. If you want more power air fuel re map and exhaust will give u SOME! If you want more power start saving and do some engine mods... or get a bigger bike...lol.
    Now the mod in my opinion works well if you suffer from flame outs and hate the engine brake prob this mdl husky suffers from. I did it and love the bike now. But I don't think it creates more power just simply response.
    Long term I can't see it causing any issues... my credentials are 27 years of mechanical and electrical.

    Ohh and btw... it now kicks my older bikes ass te410 whole heap of mods and dyno run 59 hp.

    Just my 2 cents.
    Dangermouse449 and 9880sts like this.
  12. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125
    You are right, it doesn't make more outright power.

    It let 's you use all of what should be available but is held back by software(why) in the part throttle settings.
    And stop the flame outs & run-ons.
    9880sts and huskyboy410 like this.
  13. huskyboy410 Husqvarna
    AA Class

    Husqvarna Motorcycle:
    1999 TE410 -2011 TE511-2012 SMR511
    I just got the akro map loaded today will test on a 70km ride tmrw I'm sure it will be flawless
  14. 9880sts Husqvarna
    AA Class

    Location:
    Boronia Victoria
    Husqvarna Motorcycle:
    TE511 2013
    Other Motorcycles:
    GAS GAS EC 300 2006

    Where are you going ? are u on the Wombat ride with DIRTRIDERZ ?
  15. huskyboy410 Husqvarna
    AA Class

    Husqvarna Motorcycle:
    1999 TE410 -2011 TE511-2012 SMR511
    Yes we are
  16. 9880sts Husqvarna
    AA Class

    Location:
    Boronia Victoria
    Husqvarna Motorcycle:
    TE511 2013
    Other Motorcycles:
    GAS GAS EC 300 2006
    cool then , c u there ! both of you ? Whats your nick name at the Dirtriderz?
  17. huskyboy410 Husqvarna
    AA Class

    Husqvarna Motorcycle:
    1999 TE410 -2011 TE511-2012 SMR511
    Huskyboy410 of corse. ..lol see you there
  18. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Lets not make this into a crap fest. ZipTy and Tinken have EXTENSIVE knowledge of this bike. Thats a fact. Dangermouse posted what he did to his bike and the results, thats a fact. There is always more than one way to tackle an issue. Some people like to mess with stuff first hand some don't. Some have major EFI issues some have almost none. The beauty of a public forum is we can all post our experiences and the reader can choose what he or she wants to do with the info. Lets just leave it at that and not point fingers at people. OK? I dont want to see good informational people like Tinken or Dangermouse get driven from a great forum like this and we have one less very educated opinion and information that never gets published for us to consider. Everyone looses in that scenario.

    Tinken has his reasons for being resistant to the mod. Dangermouse posted his results. Others have also. Take that info and apply it to your bike as you see fit. Simple.

    Speaking directly to the butterfly removal mod personally:

    - If you want to try it it is 2 screws and a plate and 100% reversible.
    - Several people have done it and it seems almost all say it is a noticeable improvement as face value, no speculating, just results of doing it.
    - Note that there could be some long term effects of removing or changing anything on a bike. This is true with adding a JD or PVC, changing the air filter to a cone type, messing with the oil system, whatever.
    - This mod, FOR ME, did not make the bike any less smooth or hard to ride in fact made it EZer to ride as it is now responsive like it should be and consistent. I find it EZer to ride not harder.
    - I believe it added power not just snap / responsiveness. Right after the mod I rode in deep wet silt and was amazed how hard it pulled and felt it for sure made more bottom and mid. We ARE removing a restriction in the intake track.
    - I need to ride it more but so far zero dead throttle issues. It is my personal belief that once in a while the butterfly does not get the message to open and causes the dead throttle. Seems logical to me and also feels exactly like whats happening. Bike continues to run fine and seems to be fued fine, does not die or pop or run wierd just feels like you did not open the throttle.

    If you dont want to remove it dont. Simple. If you do feel like trying it I'm guessing you see similar results to those that have, better response, more consistent running, harder to stall, possibly no dead throttle condition. The proof it in the pudding for me. Made my bike pull harder, run much more consistent and just feel better. I'm a believer. Thats said should you run out and do yours? Thats 100% up to you. I am not recommending it but simply letting you know how I feel about it just like the other personal experiences. What you do with that info and your bike is 100% up to you.
  19. huskylove Husqvarna
    Pro Class

    Location:
    norcal
    Husqvarna Motorcycle:
    1999 cr125 in progress
    I do not think Zip-ty or tinken is ever misleading anyone. The way I made my bike work with the factory throttle body setup was to follow TINKENS guidelines. I had NO MORE FLAMEOUTS!

    In the dirt several rides with no stalls or issues. This was with fmf open powercore 4 and a very vented airbox!

    I did race map 2, power commander and auto tuner and the bike worked great! As it was suggested it would. I could have rode like that forever it worked fantastically actually with lots of power.

    WITHOUT EVER TOUCHING THE ENGINE/THROTTLE BODY.

    GREAT IN THE DIRT! I AM A DIRT NOOB AND THE SMOOTHE POWER AND CTS MEANS I COULD TRACTOR UP ANY HILL WITHOUT ANY SKILL. EVERYONE SAID IT WAS "DIAL A RIDE" VERY VERY VERY EASY TO RIDE!

    But if you look at the threads I have posted you will see me asking questions about removing the butterfly because when coming out of corners geared up or lazily I would hit the throttle wide open and the bike would not react quickly. First I thought slipping clutch, then I thought torque limiter, but I quickly realized it was the throttle body opening slowly (not good for supermoto where you need snap to clear a jump or increase engine rpm's fast). Then dangermouse posted his thread whilst I had my bike apart which convinced me that my thinking was 100% spot on.

    I took the butterfly off and the bike became instantly much much more responsive, and the feeling I had before is gone. This is what the butterfly did for me. Also I believe now I can lower the engine idle slightly without stall on deceleration or with instant blips of the throttle.

    Very good for supermoto and solved my lack of engine response problem.

    Also the iridium plug is a cheap and very good upgrade. It works and doesn't foul as easily. It is a common thing in the bike world to change the plug. Also the factory plug is quite shrouded due to the 2 strap layout. So I am sure that also helps to propagate a nice flame.


    All in all there should be absolutely no resentment to Tinken or zip-ty as they told us how to make it work without removing anything from the bike. Yes this has improved it further, but it was not widely tested here until recently.


    Also just because you have a catch can does not make it a breather, if you push enough oil up then the vaccum from the airbox will suck the oil in. When you return to idle or turn off the bike the oil will drain back down. The proper way is to not only have vaccum but also an additional return line so when running very high rpm you do not end up pushing oil up faster than it can return. Also when you drop the bike it has a chance to return to drain before it sucks it into the airbox. (ask me how I know).

    Also if you look at tinkens drawing you can see why it is good to relocate the breather from the crank to valve cover. This is good as hopefully there is enough airspace for the return air from the piston to find its way up through the cam chain area instead of going through the torque limiter. It makes sense if you look at it.
    Motosportz likes this.
  20. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Brush it off and move on. 99% of us know your info is great and welcome. Thanks for all your support and free information. :cheers: