1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc Secret tool for Cylinder Nut inside the power valve cover?

Discussion in '2 Stroke' started by Cosmokenney, Mar 9, 2016.

  1. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    You fluppin tell em big timmy!
    I bought into the itallian husqvarna so im techincally an infidel!?!
    Big Timmy and 2premo like this.
  2. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    too informative :lol:
  3. bulto Husqvarna
    AA Class

    Husqvarna Motorcycle:
    2002 cr 250
    Other Motorcycles:
    ktm maico honda
    Good post Timmy!
    Big Timmy likes this.
  4. ohmygewd Husqvarna
    Pro Class

    Location:
    Melbourne, Australia
    Husqvarna Motorcycle:
    13'Berg FE350, 96'WR360, 01 WR250
    Other Motorcycles:
    Aprilia RSV1000
    Cheers for that Timmy!!
    Big Timmy likes this.
  5. Busted RS Husqvarna
    AA Class

    Location:
    Perth, Western Australia
    Husqvarna Motorcycle:
    2011 TE630, WR300 '09
    Other Motorcycles:
    DT360A's
    Folks, please read the Service Manual before attempting any serious maintenance work on "anything" really. Not torquing the cylinder bolts evenly might be a good way to crack a cylinder. Some equipment manufacturers specifically instruct to torque certain bolts without any lubrication, at other times to use lube. It can alter the applied torque dramatically, so good idea to follow the instructions, if given. If not specified, I would assume dry torque, less likelihood of over torqueing the fastener.





    Power on regardless
    Big Timmy likes this.
  6. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    While I'm a big fan of using lube to get the job done, there's nothing in the book about using it on the bolts on the Hoosk. Timmy, I had completely forgot about those stubby torque adaptors. Thanks!
    Big Timmy likes this.
  7. ohmygewd Husqvarna
    Pro Class

    Location:
    Melbourne, Australia
    Husqvarna Motorcycle:
    13'Berg FE350, 96'WR360, 01 WR250
    Other Motorcycles:
    Aprilia RSV1000
    I'm a big fan of 3 in 1 oil, anti seize, marine grease on any bolts and nuts that don't need loctite or dry torquing...just as l like to copper spray just about every gasket.
    2premo and Big Timmy like this.
  8. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Cylinder gaskets both sides OMG? Shits me to tears tryin to get gasket material off the case halves during a top end. AbsoĊ‚ute worst part!
  9. ohmygewd Husqvarna
    Pro Class

    Location:
    Melbourne, Australia
    Husqvarna Motorcycle:
    13'Berg FE350, 96'WR360, 01 WR250
    Other Motorcycles:
    Aprilia RSV1000
    Yep, l find it easier to remove the gasket after copper spraying it, use a razor blade in between the gasket and the surface and it will pry off with no drama's ....l had to make my own base gasket in the latest rebuild after the OE gasket decided to imprint itself, on the 360 l've reused the base gasket in 2 top end rebuild with no issues.I don't use the tube version (too messy), just lightly coat, wait about 10mins to touch dry and then install, too easy.
    In the past, aviation form-a-gasket was my sealant of choice on engine rebuilds especially headbolts and threads but you've got to be careful as it can distort torque figures if too much is applied and can block galleries is you spread it like it's peanut butter.
    2T dirt bike motor's are piss easy compared to V8 rebuilds...l haven't tried my 4T yet:rolleyes:
    2premo, Big Timmy and shawbagga like this.
  10. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Copper head gaskets, plus heat annealing, plus copper spray = happy mechanic.
    ohmygewd and Big Timmy like this.
  11. Aviduser Husqvarna
    AA Class

    Location:
    BC, Canada
    Husqvarna Motorcycle:
    08 cr 165
    Am I the only one that just removes the PV cover/arm, then uses a socket/torque wrench?

    Maybe they don't fit the bigger bikes like they do the 125...
    JAM likes this.
  12. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    No i use a socket, dont tell timmy i only own a 1/2" torque wrench.
    But i was once told by a rolls royce engineer "a good man knows when its tight enough"
    Course we wernt talking about fasteners then but i figured thats what he ment.
    Claybilly17, Darrel78 and 2premo like this.