1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

125-200cc WR125 Teardown in 8 seconds flat, (Caution: Bike Porn)

Discussion in '2 Stroke' started by Blakelpd5, Jan 19, 2012.

  1. PC. Husqvarna
    AA Class

    Location:
    Beaverton, OR
    Husqvarna Motorcycle:
    CR165 & CR144
    Other Motorcycles:
    KTM500
    Time to quote myself.....
    I pulled the PWK 38 from my Yamaha and did some comparing.

    PWK 36 (1999 kx125)
    small end ID to ID 37.7mm
    Big end ID to ID 52mm
    Lip to lip (length) 75.8mm

    PWK 38 (2006 yz250)
    small end ID to ID 38mm
    Big end ID to ID 54mm
    Lip to lip (length) 75.8mm

    Small differences, but different none the less.
    Length on both was identical, so I guess my yamaha carb is a shorty too!?!?
  2. Blakelpd5 Husqvarna
    Pro Class

    Location:
    Tigard, OR
    Husqvarna Motorcycle:
    09 WRWB165
    Other Motorcycles:
    08 CRF450R, 1980 Suzuki Wetbike
    Jake, we've never really ridden the trails together... I've been on a couple "bigger" trail rides with you, but looking forward to getting out on the trails with you... Hurry UP


    I was talking to Kelly, and I know he can speak for himself, but he seemed interested as well... Let's look at next week maybe?
  3. Sparked Husqvarna
    AA Class

    Location:
    Beaverton, OR
    Thank you for posting the description of the shock rebuild.

    A question: what sort of oil did you use, and how did it work for you? I want to try revalving mine and would like to avoid doing a bunch of rebuilds to get the oil viscosity right. BTDT with another bike, that was enough.
  4. Blakelpd5 Husqvarna
    Pro Class

    Location:
    Tigard, OR
    Husqvarna Motorcycle:
    09 WRWB165
    Other Motorcycles:
    08 CRF450R, 1980 Suzuki Wetbike
    It was 5wt, I think Bel-Ray.... It seems to work great now that I put the spacers in the swing-arm correctly. There didn't seem to be anything wrong with the shock before servicing, just wanted to freshen it up.

    Livin in the Beav eh??? What do you ride?
  5. Blakelpd5 Husqvarna
    Pro Class

    Location:
    Tigard, OR
    Husqvarna Motorcycle:
    09 WRWB165
    Other Motorcycles:
    08 CRF450R, 1980 Suzuki Wetbike
    Update:

    About 30 hours on the bike since this mod, and they are holding up great!!




  6. Sparked Husqvarna
    AA Class

    Location:
    Beaverton, OR
    Thanks.
    I just bought an '11 TE250, mostly ride in Diamond Mill/Jordan Creek. I put the fat boy springs in it and the back either has no traction or kicks depending on where the clicker is set.
  7. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    How stiff of springs? maybe the spring is overwhelming the rebound.
  8. Sparked Husqvarna
    AA Class

    Location:
    Beaverton, OR
    6.0 Yeah, just a bit. :D I found a bit of a surprise in the shock, I'll start a separate thread for that in a bit.
  9. PC. Husqvarna
    AA Class

    Location:
    Beaverton, OR
    Husqvarna Motorcycle:
    CR165 & CR144
    Other Motorcycles:
    KTM500
    ive got a stock wr300 shock spring in my garage. i think its a 5.4.
    Feel free to try it out.

    And the shock is easy to work on. much easier than a kyb or showa imo.
  10. pahusky Husqvarna
    Pro Class

    Location:
    Hummelstown, Pa
    Husqvarna Motorcycle:
    '14 TC250
    Other Motorcycles:
    '12 250XC '09 1200GSA KLR650
  11. Sparked Husqvarna
    AA Class

    Location:
    Beaverton, OR

    Thanks, but the 6.0 gets the sag numbers just right. The 5.2 (I think that was the stock rate) was way off for me. And you're right, it was really easy to work on.

    I started a thread about shocks over here:
    http://www.cafehusky.com/threads/diy-tuning-the-sachs-shock.23893/