• Husqvarna Motorcycles Made In Sweden - About 1988 and older

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

77 WR250 back from the dead

You guys are even going with the orginal color cable housings too? Do they have the orginal lube bracket on them?

No lube needed because they are teflon lined.
I guess you could take the off the old one and use it as a dummy for looks.
I think it's held on just with a staple.
 
The WR models usually had a longer front brake cable to clear the speedo and headlight. If you are not using either one, then it really doesn't matter. Just make sure it's routed correctly.
 
The WR models usually had a longer front brake cable to clear the speedo and headlight. If you are not using either one, then it really doesn't matter. Just make sure it's routed correctly.
My bike had a Preston Petty light that was crumbling to the touch so that got jukned and it does have the VDO/H speedo but the wheel unit is missing parts so I most likely won't be putting it back.
 
My bike had a Preston Petty light that was crumbling to the touch so that got jukned and it does have the VDO/H speedo but the wheel unit is missing parts so I most likely won't be putting it back.
You might want to be specific as to what's missing. The pins you can get from a bolt shop, the washer is fairly easy to source, the drive unit is more expensive and harder to come by (unless, of course, Troy Deck has it for you).
 
I haven't taken the hub unit off yet but right off the bat I see the pinion gear that mates to the square speedometer drive cable is missing. I don't know if there are different ratio versions. This one says 32/8/1 1:19= 8/75.
 

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I can't find it in the 76-78 WR spare parts catalog but starting from '78 and up to mid-80's, the VDO gear used is Husqvarna part no. 15 17 302-01.
And I think the last digits "8/75" is date of manufacture because on my '81 WR it has same as yours "32/8/1 1:19=" but ends with "8 80".
Also I have some NOS ones that end with "11 86". Some pics so you can compare.
P2150001.JPG
P2150002.JPG
 
The unit seems to be pressed together so I can't get it open to expose the gear.
Peeking down the hole it looks like this. The brass piece sits about 22 mm deep in.
P2160003.JPG
And the other end,
P2160007.JPG
Hope this helps.
 
The unit seems to be pressed together so I can't get it open to expose the gear.
Peeking down the hole it looks like this. The brass piece sits about 22 mm deep in.

It does help as you can see mine is empty so it must be removable or mines just broken.
 
Looking at one of my old ones, the "plug" in the end of the pinion hole is staked over. Removing this plug may enable you to extract the insides. The pinion is most likely stopping the large gear from coming out. I've not tried it as new ones are available and not too expensive.
 
Looking at one of my old ones, the "plug" in the end of the pinion hole is staked over. Removing this plug may enable you to extract the insides. The pinion is most likely stopping the large gear from coming out. I've not tried it as new ones are available and not too expensive.
where are they available new?
 
I took off the old shocks to evaluate their condition.
Does anyone know if the small springs on the stock shocks are the same red as the fuel tank?
It looks like it.
 
I took off the old shocks to evaluate their condition.
Does anyone know if the small springs on the stock shocks are the same red as the fuel tank?
It looks like it.

I was looking at some pics of my 76 250WR when it was new and the shock springs were all black.
 
I took off the old shocks to evaluate their condition.
Does anyone know if the small springs on the stock shocks are the same red as the fuel tank?
It looks like it.
It was produced over 40 years ago, nobody is going to say "not stock" if the springs match the tank. A little bit of well-executed stylistic creativity will be appreciated (at-least if you get the 'right' red on things. You don't want to stand out as the only bike that's 3 shades to dark/light or just plain 'off').
 
I once owned a new 77 390 and can't remember the color of the shocks' smaller springs however I did refurbish those shocks a couple years back and chose chevy orange for the small spring color. Not sure if I did this because it looked like the original color or because that was the only paint I had in the cabinet. :thinking:

DSCN8707.JPG
 
I remember why I painted my shock springs chevy orange. :applause: The color of the short spring indicates the spring weight. The attached pdf shows a spring rate chart for Huskys. You can get an idea of the color by measuring the coil diameter or in the case of a square coil measure the cross section, plus the number of coils.
 

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That chart is awesome.
However mine are slightly different. Yes 40 years have passed and I don't know what may have been done in that time.
I'll look at the parts list and see if I can find what's called out.
I took some measurements and the long spring is 222mm long with 7.5mm round wire, black with no stripe, 13 coils.
I don't know where they measure coils.
Short spring is 70.9mm long with 5.6mm square wire, 6 coils, red color.
 

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