drzcharlie
Husqvarna
Pro Class
When I first read about the Eruption I decided to go ahead and do the mod. Well, today I got my thermistors so I did the mod. The thermistors are a LOT smaller than I thought.
I pulled the AIT out. That part wasn't hard but the spring clip flew off when I pried on it and it took me a while to find it again. It was on top of the engine head kinda hidden.
The next step was to cut the "cage" off of the the AIT to expose the existing thermistor.
So now I have this.
This is the plug that will go back into the air box. I have removed the cage and post that housed the old thermistor and stripped back the wires and tinned them.
The thermistor bundle (8) twisted together tinned and soldered to the leads on the plug and then I set the heat shrink tubes.
In order to make the sensor stiff enough to withstand the vibrations of the bike you need to put consecutive layers of heat shrink tube on to stiffen it up.
Finished AIT spoofer
I didn't get the picture before I pulled out the stock AIT but it was 54.5 degrees in my garage according to the gauge on my dash. This mod is supposed to fool the ECU into believing that it is 20* colder so that it richens the mixture and delivers smooth idle, no hiccups or complete stalls.
As you can see the temperature was exactly 20* colder on the gauge after the modification.
So, the mod was a success. Previously when I started the bike the ECU would hunt around trying to normalize the engine into running at a steady idle. It also took about 10 minutes for the bike to warm enough to get that steady idle but I still would get stalls and hiccups. I took the bike out right before the rain got heavy here. The bike warmed almost immediately and ran smooth as silk. I guess time will tell if the mod continues to work correctly.

I pulled the AIT out. That part wasn't hard but the spring clip flew off when I pried on it and it took me a while to find it again. It was on top of the engine head kinda hidden.

The next step was to cut the "cage" off of the the AIT to expose the existing thermistor.

So now I have this.

This is the plug that will go back into the air box. I have removed the cage and post that housed the old thermistor and stripped back the wires and tinned them.

The thermistor bundle (8) twisted together tinned and soldered to the leads on the plug and then I set the heat shrink tubes.

In order to make the sensor stiff enough to withstand the vibrations of the bike you need to put consecutive layers of heat shrink tube on to stiffen it up.


Finished AIT spoofer

I didn't get the picture before I pulled out the stock AIT but it was 54.5 degrees in my garage according to the gauge on my dash. This mod is supposed to fool the ECU into believing that it is 20* colder so that it richens the mixture and delivers smooth idle, no hiccups or complete stalls.
As you can see the temperature was exactly 20* colder on the gauge after the modification.

So, the mod was a success. Previously when I started the bike the ECU would hunt around trying to normalize the engine into running at a steady idle. It also took about 10 minutes for the bike to warm enough to get that steady idle but I still would get stalls and hiccups. I took the bike out right before the rain got heavy here. The bike warmed almost immediately and ran smooth as silk. I guess time will tell if the mod continues to work correctly.