• Husqvarna Motorcycles Made In Sweden - About 1988 and older

  • Hi everyone,

    As you all know, Coffee (Dean) passed away a couple of years ago. I am Dean's ex-wife's husband and happen to have spent my career in tech. Over the years, I occasionally helped Dean with various tech issues.

    When he passed, I worked with his kids to gather the necessary credentials to keep this site running. Since then (and for however long they worked with Coffee), Woodschick and Dirtdame have been maintaining the site and covering the costs. Without their hard work and financial support, CafeHusky would have been lost.

    Over the past couple of weeks, I’ve been working to migrate the site to a free cloud compute instance so that Woodschick and Dirtdame no longer have to fund it. At the same time, I’ve updated the site to a current version of XenForo (the discussion software it runs on). The previous version was outdated and no longer supported.

    Unfortunately, the new software version doesn’t support importing the old site’s styles, so for now, you’ll see the XenForo default style. This may change over time.

    Coffee didn’t document the work he did on the site, so I’ve been digging through the old setup to understand how everything was running. There may still be things I’ve missed. One known issue is that email functionality is not yet working on the new site, but I hope to resolve this over time.

    Thanks for your patience and support!

PVL IGNITION ADVICE 500 LC

Got it together,It started on the second kick,runs very well.I could start it wearing flip flops with the decompressor.Only issues with the kit was the kill switch which I tossed in the dumpster,It's not a momentary contact and kinda cheezy.
I'm very happy I finally got this squared away and hope this thread will help other people with 500's
Now I just need to get my clutch issues worked out.
 
Sounds like I need to try one on my '79 Maico 440. Its got a PVL right now and its really hard to get it started.
 
I have a PVL on my 83 cr500. Think i have made it start on the kicker just once. Tryed everything reg, carbs and advance. But bump start is the only way to start it :-(
 
tapio said:
I have a PVL on my 83 cr500. Think i have made it start on the kicker just once. Tryed everything reg, carbs and advance. But bump start is the only way to start it :-(
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I tried damn near everything to get this thing to start on the kicker even second guessed everything I did on it.Mine would start if you bump started it and it would fire as soon as you let the clutch out.I knew I was in trouble with the PVL when the info said you have to run the thin wire plug,I was fortunate when the company I bought it from said they would change it out for a MZ-B after I had installed it.Randy from penton said he didn't think the MZ-B would start it either.I ordered one anyway but they offered to refund my money after they found out they were back ordered,Which I thought was really decent of them.I now see on their Ebay add that the PVL might not start a 500.
 
We are working with Electrex to clarify which systems are for CR, Wr XCs etc, and to further define what each kit should contain.

I have some sample kits here that we will be stocking in the not too distant future. I want to do some testing first, and then maybe make up the brackets for the ignition coils so that they will bolt straight on. It all takes time though!
I am also waiting for some lighting components from Electrex to enable this to happen.....

Also, it would be nice if the MX kits had a keyway the same as the Enduro kits.

Andy Elliott
 
hva-factory said:
We are working with Electrex to clarify which systems are for CR, Wr XCs etc, and to further define what each kit should contain.

I have some sample kits here that we will be stocking in the not too distant future. I want to do some testing first, and then maybe make up the brackets for the ignition coils so that they will bolt straight on. It all takes time though!
I am also waiting for some lighting components from Electrex to enable this to happen.....

Also, it would be nice if the MX kits had a keyway the same as the Enduro kits.

Andy Elliott
Click to expand...

Andy, any thought to having kits that will fit the different crank end sizes?
 
Hi Andy,
You mentioned working with Electrex to further define the various kits. Do you happen to know the difference between stk-185 and stk-186 ? They are both listed for Husqvarna wr 125-500.

Does Electrex make a new ignition to replace the Femsa on a 1973 450wr? Searching their site, I didn't see any listing for older bikes.

I came real close to ordering a couple of MZB. One for the 1973 450wr and another for the 87 430. Yet, I think I will change the order to get the MZBs only for the old bikes and get an Electrex for the 87 430.

Kevin, is that Electrex still working good on the 500?

All in all, I guess the question is, for an 87 430, which would be the better ignition to use? MZB or Electrex?
 
This morning I ordered 3 MZB's. One for the 73 450wr, and the other two were for projects that have a long way to go----a '75 400wr and a '77 360wr. Shortly after they arrive I'll try it out on the 450wr.

Any further commentary on the Electrex on a mid-80's Husqvarna?
 
Several years, nne of my WR 400s (LC) came equipped with a PVL iginition. It was quick and responsive, but like everyone else says here about PVLs on a big bore, kind of hard to start at times. I added a FWW and it helped smooth out the motor and improved the starting somewhat.

You can get PVL flywheel weights from Al Buehner: http://www.pentonpartsusa.com/ignitions.htm

But what I've done now is buy used motoplats in good working condition for my KTMs/Pentons, or simply by new MzB ignitions for any other bike (Maico, Husky) that a completely fried ignition. If you're running a big bore euro woods bike, MzBs are the best IMHO.
 
At Mike 52's advice I just fitted a Chinese pit bike CDI and coil to my 1984 Husky 500AE retaining the SEM stator and it has turned it into a 1 kick start bike! Couldn't be happier. The old SEM CDI coil unit would require me to try to start the bike at least one full race earlier than the race immediately before my gate on club VMX days. I run a decompressor on the big girl so I can start it like a girl!

Here is some shots of the installation. The coil, CDI and kill switch (I didn't use their kill switch and used my Magura) cost $27 buy it now on eBay. The eBay seller is chinkychonkbikes (no I didn't make that up!). I had to replace the connector plugs with larger ones that fit the SEM. The wires are quite thin. It's what you expect for $27 and with the use the bike will get should last my lifetime!

Note the CDI blue/white wire = trigger = green from SEM stator
Black/red = power supply = red from SEM stator
Green = earth = black from SEM stator

Hope this gives people an alternative to more costly options before deciding that the stator is cactus. Old SEM and most likely old Motoplats with weak spark can be reinvigorated with a modern CDI and coil for small change.


View attachment 35435 image.jpg image.jpgimage.jpg
 
Yes Skoalman it was a cheap option. Luckily my stator was OK otherwise I would have been up for much more expensive fixes. I can't get over a Husky that starts on the first kick! Damn.... how many years have I put up with a cantankerous starting bike when the solution was $27 away
 
I have been told that Electrex and Horse Power Ignition are the same thing. Or to be more exact, Electrex makes the External Flywheel, and HPI makes the CDI Box. With HPI you can get either internal or external Flywheel. The external is a recent addition, they didn't offer it before. Maybe a better way of saying it is HPI now has the option of using the Electex Flywheel. Before everybody runs over to there Web sight, they don't list anything for a Husqvarna prior to 1985. Although they do advertise Vintage Bikes and make stuff for just about anything with a small engine. Since the Motoplat was fairly universal between brands of the same area, and they do make kits for other brands that had the Motoplat, they probably have it and just don't list it yet. To see what they might offer, look at the Maico 490.
 
Yes HPI sell Electrex World stators for many applications. On the Electrex World website you can see the red CDI boxes with the HPI logo on them frequently. The HPI CDI provides a rev limiter which SEM's didn't have. Handy on the 510 four strokes anyway. HPI pricing seems better than that from Electrex Worlk website when I priced a stator recently. Also got a reply from HPI whereas Electrex World replied once and then nothing despite several polite reminders. Might be response better by phone but if you run a website and don't reply to customer enquiries then you must be a brilliant business person in other ways because you obviously don't need website business?
 
What you see with electrex is what you get. I had a few bumps with them along the way and not just with huskys. I tend to think that you will be better off with HPI.
 
PEZBerq said:
At Mike 52's advice I just fitted a Chinese pit bike CDI and coil to my 1984 Husky 500AE retaining the SEM stator and it has turned it into a 1 kick start bike! Couldn't be happier. The old SEM CDI coil unit would require me to try to start the bike at least one full race earlier than the race immediately before my gate on club VMX days. I run a decompressor on the big girl so I can start it like a girl!

Here is some shots of the installation. The coil, CDI and kill switch (I didn't use their kill switch and used my Magura) cost $27 buy it now on eBay. The eBay seller is chinkychonkbikes (no I didn't make that up!). I had to replace the connector plugs with larger ones that fit the SEM. The wires are quite thin. It's what you expect for $27 and with the use the bike will get should last my lifetime!

Note the CDI blue/white wire = trigger = green from SEM stator
Black/red = power supply = red from SEM stator
Green = earth = black from SEM stator

Hope this gives people an alternative to more costly options before deciding that the stator is cactus. Old SEM and most likely old Motoplats with weak spark can be reinvigorated with a modern CDI and coil for small change.


View attachment 35435 View attachment 35436 View attachment 35437View attachment 35439
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Way to go PEZBurq I like your thinking do you think this will work on my 88 430XC or have any members here grafted on a Jap CDI unit, back/leg problems may curtail my involvment with my bike unless I can get her to start easier. Unless anyone can supply me a suitable head that I can do the de-comp mod on?.
 
If the 88 430 does not run ignition advance on the CDI then the el cheapo pit bike CDI and coil will be fine. If it runs an advance curve then you will need a CDI that provides the same curve. Not sure when the SEM's went to an advance curve on the Husky's. Someone will know on this forum I bet.

There is a thread on decomp on a LC engine on this forum. It shows decomp device fitted to a LC head. Requires some welding. I don't know how to add the link so just look at Auto Decompression Conversion for 2 stroke Husky - easy. Discussion in 'Vintage/Left Kickers' started by NZHusky, Nov 27, 2010.

Good luck with the aches and pains....I share your issue :-(
 
I've just bought an 84 xc500 - with motoplat. I'm interested in the China bike Cdi and coil mod- has anyone tried thus on a motoplat?
 
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