The starter gear does use a worm gear. From the pictures, you can see metal deformation near the top of the gear where the soft metal is actually peeled back, not worn. Updated gear sets are supposed to be hardened to stop this from happening. Obviously the thinner oil does allow for greater flow density between the two gears. However, I fear that no matter which oil is used, this will continue to happen until the gears have reached the ability to handle the load pressure.
I remember Bill working on a set of upgraded gears to solve this issue. If for some reason this isn't worked out between Husqvarna and it's customer base in the future, we will look into resolving this issue once and for all.
Hi There
i have a Husky 310r , i had my cog behind the flywheel shatter i replaced it along with the clutch , now my starter motor is burnt out , my Husky dealer is now telling me these are a bad design wasn't much said when i was buying the bike "obviously" and probaly have to go through the same process every couple of years by changing The "Flywheel - Clutch - Starter wheel Cog and possibly the starter motor , Should this have been a recall!! my bike is now out of warranty is there a way to contact the manufacturer to see what they could do .
Cheers.....................Michael