New fangled air forks on sx race bikes ...

Discussion in 'Racing' started by ray_ray, Jan 15, 2013.

  1. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    BiMoTa Tesi also comes to mind also. cool stuff this thread led to some cool memory lane stuff, nice fotos Kelly.
  2. jmetteer Husqvarna
    Pro Class

    Location:
    Woodland, WA
    Husqvarna Motorcycle:
    TXC300 CR125 CR144
    Other Motorcycles:
    WR250F, TRANSALP
    I am fairly certain that Ryan Villopoto switched from the KYB that comes standard with the pneumatic spring technology for 2013 to Showa that does not... That is causing him some issues as he tries to get them dialed in.

    Who is this RC3 you keep referring to?

    [IMG]

    Later,
  3. typeone Husqvarna
    Pro Class

    Location:
    central MA
    Husqvarna Motorcycle:
    07 TC270 + 09 WR165
    Other Motorcycles:
    08 X4 146 + 13 250RR
    thought this was interesting... cross section comparisons between air + spring

    [IMG]
    ray_ray likes this.
  4. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many

    yep, I rode one of these with the latest version of that front end and have never ridden a bike that flat ignored crap road conditions and had such amazing stability. Seemed like the limits were endless. It did impart a kinda dead feeling to the front end but was amazing charging hacked out back roads that had seen a lot of repair over the years.

    [IMG]
  5. rajobigguy Administrator

    Location:
    So.Cal.
    ray_ray likes this.
  6. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    yep, they have been doing hub steering designs for years, still are. Cool company.

    [IMG]

    Yamaha actually sold a production bike with the RADD system for several years...

    [IMG]

    [IMG]
  7. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    this interesting site is obsessed with these front end designs and has some cool geek stuff to look at. Sorry to derail this thread with my geeky love for the unusual.

    http://unlimited-eng.skyrock.com/
    robertaccio likes this.
  8. Rick Husqvarna
    AA Class

    Location:
    Lodi, Ca
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    99 GasGas EC 200 , 05 YZ 125
    From some of the photo's on the net, RV's upper fork tubes are more a natural aluminum color http://www.motocrossactionmag.com/Main/Photos/Ryan-Villopoto-in-beast-mode-2019.aspx, unlike the gold Showa's in the above picture.....
  9. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
  10. Rick Husqvarna
    AA Class

    Location:
    Lodi, Ca
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    99 GasGas EC 200 , 05 YZ 125
    More than likely taken after one of several "get offs" at A1.
  11. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    Those are some funky designs ... Probably straight from a design point it might work .. On a muddy gnarled out trail ...the paper it was designed on would have been better used to start a fire with ...

    Is that DeCoster or Bon Jovi in the pic?

    Thanks and who would have guessed bmw knew all that? Fig. 9 was the greatest ... I'll put on my Einstein mock-up hat and read that article for the next 12 yrs and come back with a decision on what works best ... Hope CH is still around when the final decision is made ...

    ---
  12. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    RC3? He's that short chubby dude in the booth calling the race ... Used to drive a truck in some of the nascar series or something .. He was a wash in the trucks ...

    Without such a fat shiny frame, the look of that kawi bike changes alot ..
    LandofMotards likes this.
  13. LandofMotards Moderator

    Location:
    Colorado
    Husqvarna Motorcycle:
    2014 TC250
    I think he meant because he was RC4. I do like the description though lol.
  14. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    Thanks and I'm exposed again as maybe senile .. I'll edit all this as needed if I don't forget .. .

    I've told my gf that when I get the clutch and front brakes positions confused, I might, might think about not riding ... :(
  15. MotoMarc36 Husqvarna
    Pro Class

    Location:
    wisconsin
    Husqvarna Motorcycle:
    2012 CR144, 04 TC450, 04 TC250, CR50
    Other Motorcycles:
    Many. Too many.
    The KYB PSF fork (Pneumatic Spring Fork) comes standard on 2013 CRF450's and KXF450's only. It is lightyears ahead of the old airspring forks. Air is very progressive, which isn't the best thing in suspension. The MUCH larger volume of the newer forks, among other things, makes them less progressive than older designs. All forks utilize air as a spring, the trapped volume of air above the oil level (the whole reason changing oil level changes your fork performance/feel). However these forks utilize only air as the spring. Oil level can still be adjusted to tune a PSF fork. Standard air pressure is 33 PSI. 2 PSI equals a change of a traditional spring rate. Dry air vs nitrogen have very similar characteristics/performance (air IS mostly nitrogen). The main advantage of pure Nitrogen is it's larger molecule size, which doesn't permeat rubber like the oxygen molecules in air does. Though the teams *may* use nitrogen, for general use it isn't practical. We have been advised that the fork air pressure should be added to pre-ride checks, checked every ride similar to your fuel level and tire pressure. A special low-volume pump with a isolating shrader needs to be used for accurate settings, again 2 psi is a BIG deal. The main benefits of the PSF fork are 2 lbs lighter, and there is more room in the fork which has allowed for a larger cartridge diameter with larger piston/valvestacks.

    The jury is still out on weather it is better or not. It is lighter (good). It is more maintenance -intensive (bad). I'm still solidly behind traditional spring forks!
    john01 and robertaccio like this.
  16. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    What about the blown seals on these type forks? Hope it is not like the case of a bike with no kick starter... I.E ... "Your Estart or battery will never fail" jargon ...

    We need space technology here but we all saw the space shuttle crash due to a giant o-ring going bad in the cold ...

    --

    I'm still looking at the pic above with the 2 type forks compared side-by-side ... Looks weird as all the compressed air is on the top side and I don't really see what is holding the forks up and replacing the spring yet ... Unless it is that free piston? if so, seems like it should be named 'air stopper' or 'air plugger' instead ....

    EDIT: Wrong again as the blue color (compressed air) is on the top side and also goes to the bottom of the lower tube also and mixes with the oil there also ...
  17. Xcuvator Husqvarna
    Pro Class

    Location:
    Scholls Oregon
    Husqvarna Motorcycle:
    TE450,610 WB165,WR250 WR360 & XC430
    Other Motorcycles:
    yes
    Thanks for the explanation, I have heard they aren't as sensitive to rising pressure due to heat, but didn't know why. If they are to be checked each ride, it seems that they could also have a pressure release to keep the spring effect close to the same and air added again when cold before the next ride. I like the idea of being able to change spring rates (pressure) for different conditions. The newer KTMs have external preload adjust, that must be nice for dualsport-with or without luggage.
  18. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    Looks like 2 places here that can maybe blow chunks to my un-engineeing qualified eye .....

    1) At what ever that free piston is located at

    2) At the oil lock ...


    [IMG]

    This picture here is starting to come a little into focus :) ...
  19. ohmygewd Husqvarna
    Pro Class

    Location:
    Melbourne, Australia
    Husqvarna Motorcycle:
    13'Berg FE350, 96'WR360, 01 WR250
    Other Motorcycles:
    Aprilia RSV1000
  20. ohmygewd Husqvarna
    Pro Class

    Location:
    Melbourne, Australia
    Husqvarna Motorcycle:
    13'Berg FE350, 96'WR360, 01 WR250
    Other Motorcycles:
    Aprilia RSV1000
    PS. I think the issue with RV is that his race pace is some much more faster than his practice pace that they haven't found that right pressure/balance for these SFF - teething problems but l doubt they will revert back.

    Local suspension tuner Terry Hay owner of Shock Treatment (good tuner) is looking at converting the KYB's off a posters 2010 TE450 into an air forks:
    "This is more interesting now. As I mentioned earlier KYB are proposing some form of bladder for future forks for the air pressure. Sounds like Showa are using the cartridge space for the air volume reducing pressure in the outer chamber. We converted our SFF forks on our KXF250 MX bike last year for Mitch Budd to test on and he loved it. Just couldn't bring myself to use it at National level though. All we did was to make a fitting that screwed into the bleed screw hole and had a schrader valve on it. 65 psi and away we went.
    This new system would be simple to make. A tube and plunger like a pushbike pump attached to the top and bottom of the fork. You could retro fit a cartridge for that matter.
    ...The easiest fork to retro fit this system to would be the WP twin chamber. You already have a gas fill point at the top of the fork an it wouldn't take to much work to make it suitable at all. Any fork can be SFF. Simply double up on the valving on one leg and run a spring force equal to two normal springs in the other.
    ...There are definite pros and cons for the air fork. Number 1 being initial plushness. One bad aspect for heavier or more aggressive riders is that as you increase pressure, preload increases as a consequence providing a harsher feel. By using an oversized damping chamber as an air spring component it could be supplemented with the outer chamber volume to promote additional bottoming without bolstering the initial pressure....sounding good so far."