Safety recall Australia - BMW G 650 GS & G 650 GS Sertao

Discussion in 'TR650' started by kiwiape, Sep 17, 2015.

  1. DJOV Husqvarna
    A Class

    Location:
    Seattle, WA
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    XT 250
    I just filed also, with the NHTSA. I've been having incredibly scary stalling and hesitation issues since odo was reading 2500.
    johnsweet, mag00 and PaulC like this.
  2. PaulC F class

    Location:
    Bayside Brisbane, Australia
    Husqvarna Motorcycle:
    TR Terra
    Other Motorcycles:
    2 2018 YZ 450F, 2019 CRF1000AT

    Now registered with DOTARS as well
    Thanks
    engineerk9 likes this.
  3. WayneC Husqvarna
    AA Class

    Location:
    Sydney
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    F650GS Dakar
    The documents associated with the NHTSA recall which you can read if you expand the associated documents on the NHTSA recall page are enlightening from a couple of perspectives one of which is they no longer refer to the diagnostics system as MOSS, it is now called the same as the system they use on the cars which is ISTA, it confirms the roll out of the full software to the BMW Dealers and would mean those Dealers "should" be in a position to reprogram the Terra

    The other aspect is they are referring to specifically the BMS-E and operation of the idle operation and one clause is interesting
    "idling is occasionally unstable (most often after long journeys)" this is precisely what Mag00 reported recently after being out testing his clutch and we know the Terra firmware was written by the same team of engineers at the same time as the Sertao

    To me it confirms the importance of everyone inclusing ROTW owners lodging NHTSA reports so NHTSA is painfully aware of similar problems with the Terra
  4. bikesparky Husqvarna
    AA Class

    Location:
    Townsville Oztrailia
    Husqvarna Motorcycle:
    FE501
    Other Motorcycles:
    Superduke 1290
    Just a bit of information.
    The official KTM - Husqvarna diagnostic computer has the software and data in it to service and update the older Husky models including BMW build models.
    However the interface (adapter) to KTM build machines that is included with the laptop does not work with the non KTM build bikes.
    What I just stated is confirmed and any dealer who has the tool can check and confirm this.
    However, and this is just hearsay, KTM wants the dealers to fork out an additional sum for the adapter to access the older bikes. Most dealers are naturally reluctant to do so for obvious reasons.

    I can't comment much more on this, but I hope the info helps to get some issues solved.
  5. WayneC Husqvarna
    AA Class

    Location:
    Sydney
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    F650GS Dakar
    A pic of the interface supplied by KTM to the Husky dealer you were talking to would be rather handy, the dealer in Canberra has the right one for Terra/Nuda
  6. kiwiape Husqvarna
    AA Class

    Husqvarna Motorcycle:
    650 Terra
    Other Motorcycles:
    Aprilia DD750
    mate, this is so misleading. KTM NEVER produced Red Huskies and this is what this forum is all about, I can only guess you are talking about blue/white Huskies being KTM built bikes, which this forum is not about.

    So, if a (new) blue/white KTM Husky dealer has an OSS Tool he can diagnose and program the TR650 (BMW built) bikes and any BMW dealer can too, but unless you know them they will say no as they are to up themselves. You can always ask them if they can see you VIN number and if they can, they can work on your bike. But they need the ICOM A and ICOM D adpaters, see below.

    Attached Files:

  7. bikesparky Husqvarna
    AA Class

    Location:
    Townsville Oztrailia
    Husqvarna Motorcycle:
    FE501
    Other Motorcycles:
    Superduke 1290
    This is a typical response from someone who can't read! Lesson learned I refrain myself from being helpful next time.
    Nowhere in my text it says that KTM ever build Italian huskies, you think I'm an idiot?!

    All I said is that the KTM- and KTM build Husky diagnostic tool (which is the same) has the ability to access the old bikes as the software and bike details are in the tool.
    All it needs is a different adaptor which the dealer needs to pay for (again).
    nev.. likes this.
  8. nev.. Terrarist

    Location:
    Greensborough, Australia
    Husqvarna Motorcycle:
    '13 TR650 Terra
    Other Motorcycles:
    '14 XT1200ZE

    Yep. My local dealer has the KTM diagnostic tool (He's was a Husky dealer before/after the sale of Husqvarna but is not a KTM dealer) which he reckons has 90% of the functionality of the old MOSS system. All I cared was that the service spanner was gone from the dash when I collected the bike :)
    johnsweet and Muddler like this.
  9. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    From what I understand, the dealers don't actually own the new scan tool. The KTM tool is rented to each authorized dealer and is monitored by KTM to ensure that improper maps are not loaded on certain ECUs (for instance, loading an FE or FC off road map onto a dual sport s model bike).

    Unauthorized use of the tool can result in them being shut down by KTM. Since the software for the TRs is included and many dealers are able to connect to these bikes, I doubt there is some plot to make it overly costly to obtain the proper adaptor to connect. If KTM was trying to avoid the issue altogether, the tool wouldn't have any software for them at all.
    johnsweet likes this.
  10. Baddrapp Husqvarna
    AA Class

    Location:
    Yucca Valley
    Husqvarna Motorcycle:
    TR650
    So, have we narrowed down what is causing the stall. Does the ecu have an accelerator pump? Has any of the guys running the PCV worked on the accelerator pump?

    We can have a custom ecu designed for the bike. Eliminate the dash with a voyager. It might be cheaper then throwing money fixes that seem to get tuned out or just start running like crap.
    johnsweet and mag00 like this.
  11. DJOV Husqvarna
    A Class

    Location:
    Seattle, WA
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    XT 250
    Thanks. So the point is I could ask my local KTM dealer about using his dx computer to service and update my Terra - and if he looks at me like I have three heads, I'll ask him to call KTM and get clear info from the mothership. :) I will try that.

    Moff69 and johnsweet like this.
  12. Baddrapp Husqvarna
    AA Class

    Location:
    Yucca Valley
    Husqvarna Motorcycle:
    TR650
    DJOV, where you still having issues even with the power commander intalled?
  13. DJOV Husqvarna
    A Class

    Location:
    Seattle, WA
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    XT 250
    The bike ran GREAT for a week, then pooped out. Stalling was even worse.
  14. Baddrapp Husqvarna
    AA Class

    Location:
    Yucca Valley
    Husqvarna Motorcycle:
    TR650
    I am talking to Steve at Monster FI. They have a fuel unit based off of megasquirt. It is completely tuneable and has a auto tune module. It has an add on data logging module. The data logger logs all parameters of the ecu. It can help find what is actually going on inside our ecu's.

    It looks like the cost will be about around 640.00 with auto tune and the data logger. It appears the data logger my be what we need to determine what's up.
  15. kiwiape Husqvarna
    AA Class

    Husqvarna Motorcycle:
    650 Terra
    Other Motorcycles:
    Aprilia DD750
    hate to state the obvious here, but this is has gone way off topic.......
  16. Baddrapp Husqvarna
    AA Class

    Location:
    Yucca Valley
    Husqvarna Motorcycle:
    TR650
  17. kiwiape Husqvarna
    AA Class

    Husqvarna Motorcycle:
    650 Terra
    Other Motorcycles:
    Aprilia DD750
    no probs, its just that if we want to get some go-forward towards a recall on the Husky, we really need to work on it in this thread and there's no time like now to try and get something happening, but everything I see being done is not linked together and because of that, it has no clought. I would really welcome someone coordinating a group approach......anyone keen...?
    johnsweet and DJOV like this.
  18. PaulC F class

    Location:
    Bayside Brisbane, Australia
    Husqvarna Motorcycle:
    TR Terra
    Other Motorcycles:
    2 2018 YZ 450F, 2019 CRF1000AT


    would be good if we can clean up the Petition thread
  19. kiwiape Husqvarna
    AA Class

    Husqvarna Motorcycle:
    650 Terra
    Other Motorcycles:
    Aprilia DD750
    I'm not go say anything........
    johnsweet likes this.
  20. WayneC Husqvarna
    AA Class

    Location:
    Sydney
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    F650GS Dakar
    Well I will then, I looked for whether there was a recall in the UK as I had heard nothing from that direction and there is, VOSA Recall details below

    Description : The engine may stall when the throttle position is at idle and the clutch lever pulled. This as a result of a software issue and in some case the air intake may not be “leak tight”.

    Remedial Action : Recall the machines that are likely to be affected to download new soft ware to the engine management Electronic Control Unit and ensure the air intake unit is “leak tight”.
    PaulC and sussurf like this.